Engineering News Blog

Engineering News

Latest news of interest to engineers. Sourced from GlobalSpec's Engineering News

Previous in Blog: US looking to deploy long-endurance hybrid airship over Afghanistan   Next in Blog: Newly Discovered Species Eat Only Dead Whales
Close
Close
Close
8 comments
Rate Comments: Nested

Plastic Concrete: Hippie's Dream, Hit Man's Worst Nightmare

Posted September 23, 2009 2:38 PM

From Gizmodo:

Imagine concrete that's two-thirds granulated plastic, but is as strong as the stuff currently in use. Architect/engineer Henry Miller figured out how to make it, not just on paper, but in a couple of real-life structures. Concrete is usually 60% to 75% "aggregate," sand, gravel or crushed stone, according to people who should know. What this engineer did was grind up the "landfill-bound" plastic materials, and then mix them with pure concrete. Not only did he save the plastic from environmentally unfriendly alternatives (landfill or heat-related processing), he also avoided the use of mined gravel or sand. Once the bricks were made—allegedly to withstand 3000 to 5000 psi—he built the structures above. I don't know what the Portland Cement Association will make of it, but if there's any chance these bricks float, I think members of the Concrete Boot Association, aka Cosa Nostra, could be mightily displeased.

Read the whole article

Reply

Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru
United States - Member - USA! Hobbies - Musician - Sound Man Engineering Fields - Mechanical Engineering - More than a Hobby Technical Fields - Technical Writing - New Member

Join Date: Oct 2008
Location: City of Roses.
Posts: 2056
Good Answers: 101
#1

Re: Plastic Concrete: Hippie's Wet Dream, Hit Man's Worst Nightmare [Plastics]

09/23/2009 2:49 PM

"Concrete Boot Association"

Would that be the Mafia? Sleeps with the fishes?

__________________
Don't believe everything you read on the Internet!
Reply
Guru
Hobbies - CNC - New Member Hobbies - DIY Welding - New Member Engineering Fields - Electromechanical Engineering - New Member

Join Date: Aug 2007
Posts: 23647
Good Answers: 420
#2

Re: Plastic Concrete: Hippie's Dream, Hit Man's Worst Nightmare

09/23/2009 5:00 PM

There been have good results with other concrete mixtures such as Styrofoam.

Strength, Insulating values, weight (lack of).

__________________
“ When people get what they want, they are often surprised when they get what they deserve " - James Wood
Reply
Anonymous Poster
#3

Re: Plastic Concrete: Hippie's Dream, Hit Man's Worst Nightmare

09/23/2009 9:23 PM

I have some concern with this new building material, namely that plastics are far more flexible than traditional aggregate. Concrete has its strength due to the relatively brittle, but very strong aggregate, being bound together by the cement (relatively soft and ductile). By replacing the hard brittle agregate the cement now has to be far more flexible to withstand the same loading, as plastic is far more flexible than stone. Also 3000-5000psi is FAR less than that a standard brick could withstand.

Perhaps a better mix would be combining traditional aggregate with a plastic binder matrix, this would make it slightly lighter and approximately as good a building material as standard Concrete. The only draw back is, how does one make the stuff?

Reply
Guru

Join Date: Nov 2007
Posts: 705
Good Answers: 8
#4

Re: Plastic Concrete: Hippie's Dream, Hit Man's Worst Nightmare

09/23/2009 11:15 PM

There is already plastic and all sorts of fibers in concrete (especially mixes for driveways). It is getting fairly specalized too. I recently did a retaining wall where I used pieces of broken used concrete as the backing (concrete is often free to take away if they bust up houses or floors or driveways). I had to break it some more in some cases. Every time I broke a piece the stink of acrylic caused my nose discomfort. In that case it was the walls for a stone stairs. But if it had been a retaining wall for a garden bed, I would have had to reject the free concrete because I would have worried about damaging the plant life and potentially food plants. Plastic is NOT an inert material. (concrete is not either but it has been in use a lot longer and its effects are better known) Brian

Reply
Guru
Hobbies - CNC - New Member Hobbies - DIY Welding - New Member Engineering Fields - Electromechanical Engineering - New Member

Join Date: Aug 2007
Posts: 23647
Good Answers: 420
#5
In reply to #4

Re: Plastic Concrete: Hippie's Dream, Hit Man's Worst Nightmare

09/23/2009 11:31 PM

But this way, it makes it sound so inovated, green and planet friendly.

I remember when we laid concrete on the farm, we recycled alot of stuff.

__________________
“ When people get what they want, they are often surprised when they get what they deserve " - James Wood
Reply
Guru
Hobbies - Musician - Engineering Fields - Chemical Engineering - New Member Engineering Fields - Control Engineering - New Member Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jan 2007
Location: Moses Lake, WA, USA, Thulcandra - The Silent Planet (C.S. Lewis)
Posts: 4216
Good Answers: 194
#6
In reply to #4

Re: Plastic Concrete: Hippie's Dream, Hit Man's Worst Nightmare

09/24/2009 12:00 AM

Hi Brian,

Plastic is NOT an inert material.

I disagree. In ambient conditions, plastics; including polyethylene, polypropylene, PVC, Polyethylene terephthalate, polyurethanes, etc.; are some of the more inert materials in the environment. That is why they are not biodegradeable and also very difficult to recycle chemically. That is not to say that plastic trash does not do damage to wildlife; it does! The best solutions to the plastic waste problem encompass the efficient recycling of these materials.

Mike

__________________
"Reason is not automatic. Those who deny it cannot be conquered by it. Do not count on them. Leave them alone." - Ayn Rand
Reply
Guru

Join Date: Nov 2007
Posts: 705
Good Answers: 8
#7
In reply to #6

Re: Plastic Concrete: Hippie's Dream, Hit Man's Worst Nightmare

09/24/2009 12:46 AM

Pvc is degraded by uv. and all the plastics have additives to make them more or less pliable, to give them colour, etc (lead used to be one probably still is). And many of these additives mimic hormones. Perhaps the additives are more of a problem than the plastic itself. When I was a lab tech, (years ago). Plastic labware was frowned upon because it gave inconsistent results. (due to stuff leaching into and out of it). Brian

Reply Score 1 for Good Answer
Guru
Hobbies - CNC - New Member Hobbies - DIY Welding - New Member Engineering Fields - Electromechanical Engineering - New Member

Join Date: Aug 2007
Posts: 23647
Good Answers: 420
#8
In reply to #7

Re: Plastic Concrete: Hippie's Dream, Hit Man's Worst Nightmare

09/24/2009 9:09 AM

Pvc is degraded by UV. and all the plastics have additives to make them more or less pliable, to give them colour, etc

you beat me to it GA

here another thread about what it takes to break down plastic bottles. wicked. plastic is not inert.

And by using the logic about plastic being inert even in ambient conditions (?) because it is difficult to break down. Back in the 70's even though it not plastic but PCB's was also difficult to break down, and that is NOT inert.

p911

__________________
“ When people get what they want, they are often surprised when they get what they deserve " - James Wood
Reply
Reply to Blog Entry 8 comments

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (1); gaiatechnician (2); Mikerho (1); phoenix911 (3); RVZ717 (1)

Previous in Blog: US looking to deploy long-endurance hybrid airship over Afghanistan   Next in Blog: Newly Discovered Species Eat Only Dead Whales
You might be interested in: Bricks, Cement, Concrete and Mortar, Concrete Mixers

Advertisement