One common description of plasma is to describe it as the fourth
state of matter. We normally think of the three states of matter as
solid, liquid and gas.
For a common element, water, these three states
are ice, water and steam. The difference between these states relates
to their energy levels.
When we add energy in the form of heat to ice,
the ice melts and forms water. When we add more energy, the water
vaporizes into hydrogen and oxygen, in the form of steam. By adding
more energy to steam these gases become ionized. This ionization
process causes the gas to become electrically conductive. This
electrically conductive, ionized gas is called a plasma
How Plasma Cuts Through Metal
The
plasma cutting process, as used in the cutting of electrically
conductive metals,
utilizes this electrically conductive gas to transfer energy from an
electrical power source through a plasma cutting torch to the material
being cut.
The basic plasma arc cutting system consists of a power supply, an
arc starting circuit and a torch. These system components provide the
electrical energy, ionization capability and process control that is
necessary to produce high quality, highly productive cuts on a variety
of different materials.
The power supply is a constant current DC power source. The open
circuit voltage is typically in the range of 240 to 400 VDC. The output
current (amperage) of the power supply determines the speed and cut
thickness capability of the system. The main function of the power
supply is to provide the correct energy to maintain the plasma arc
after ionization.
The arc starting circuit is a high frequency generator circuit that
produces an AC voltage
of 5,000 to 10,000 volts at approximately 2 megahertz. This voltage is
used to create a high intensity arc inside the torch to ionize the gas,
thereby producing the plasma.
The Torch serves as the holder for the consumable nozzle and
electrode, and provides cooling (either gas or water) to these parts.
The nozzle and electrode constrict and maintain the plasma jet.
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