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Japan Seeks Rare-Earth Alternatives for Motors

Posted November 22, 2010 8:00 AM by Sharkles

After a conflict with China left Japan cut-off from rare-earth metal supplies, Japanese motor manufacturers are working to develop alternative, rare-earth free motors. Materials including neodymium, dysprosium, and yttium are currently used in a wide range of applications, including electric vehicles, wind turbines, computer hard drives, and mobile phones.

According to an article on Drives & Controls, China produces 95-97% of the world's rare-earth materials and has come to dominate the global market in recent years. In the past few months, China raised the prices on these materials, while also cutting back on production. These changes have been especially tough on Japan who relies on China for more than 90% of their annual 30,000 tons of rare-earth imports.

In effort to reduce the amount of materials used, Japan's New Energy and Industrial Technology Development Organization (Nedo) announced that they've been working with researchers at Hokkaido University to develop the world's first "rare-earth free, high performance motor for hybrid vehicles." They say that their 50 kW motor achieves similar performance to those currently used in Toyota's Prius hybrids, which use 1kg of rare-earth materials.

Do you think rare-earth free motors will eventually go mainstream?

Source: Drives & Controls

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Guru

Join Date: Dec 2006
Location: Germany 49° 26' N, 7° 46' O
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#1

Re: Japan Seeks Rare-Earth Alternatives for Motors

11/23/2010 3:44 PM

We had "free of rare earth"-magnets in the time of AlNiCo Magnets.

But these are much more on weight and size for the same performance and use costly Cobalt.

And you are not allowed to open any magnetic circuit else you will demagnetise the magnets (not totally but to be useless).

So either use spacers of iron or steel if opening the magnetic (nearly) closed loop or allow a magnetising coil and a high current magnetiser. This needs near 2 Tesla for 20 to 50 ms.

To achieve 1 Tesla you need near 1 million amp x turns at a length of the coil of 1 meter.

The duration of a pulse is needed because of necessary decay of eddy currents.

Have fun, try with a bank of foil capacitors (or high grade electrolytics if fired not often).

If fired too often then electrolytics will give very unexpected blow-off performance.

Connect with thick copper bars, charge the capacitors with a current limiting resistor (a 100 W bulb is a cheap choice) and use a big -very big- switch from a small power station to nearly short-circuit the capacitors into a coil of 1 to 10 turns.

We regularly disrupted our test coils until we started to secure these with glass-fiber epoxi - axially and radially!

Think about some thick shield to protect you from pieces from capacitors and inductors. Submerge below 10cm of dry sand will be a good idea.

Think about the resistors needed parallel to the capacitors to ensure near zero charge if there are low ion-currents or other stray currents nearby. Air-refreshing ionisers (-4.5KV!!!) will destroy most capacitors at a much lower voltage and cripple you if touching open capacitors (or relying on some insulator that is good for the capacitor rating but no good for the 4.5KV). That's why you need a short circuiting bar or resistor to bring down the possible voltage and charge.

5 J is said to be harmless - but this is the energy in a hammer of 1 Kg (2.2 lbs) falling from a height of half a meter (20"), if your thumb is in between a hard piece of anything and the hammer it will not only be lovely colored for some time but accompanied by a lovely song from you.

RHABE

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Power-User

Join Date: Oct 2007
Location: Oregon, USA
Posts: 126
Good Answers: 7
#2

Re: Japan Seeks Rare-Earth Alternatives for Motors

11/23/2010 4:11 PM

A great lesson to be learned here folks, and this little exercise shouldn't be any kind of surprise to anyone. China announced a number of years ago that they were going to dominate worldwide control over the metals industry, in every corner of the globe and every element that they could. Lo and behold the day has come. They have their fingers in almost every development in mining in almost every country in the world and are still going further. We have also allowed our stockpiles to dwindle to the point where our industries are also dependent on China for alloys and rare earths.

We have also given to China for a very low cost, (just enough profits to show a good bottom line) the most advanced technology in industry to make the products that are putting us out of business.

Our government has allowed their imports, with favored tarrifs, to wipe out our total and safe canned seafood industry (check out your supermarket) with we don't know what is in the cans anymore. Result of the WTO.

All for short term Harvard MBA bottom line, and naive business from wall st. (you notice I didn't show the respect a street name earns)

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Associate

Join Date: Mar 2009
Location: Space Coast - Florida
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#3

Re: Japan Seeks Rare-Earth Alternatives for Motors

11/23/2010 4:55 PM

U.S. is re-opening 2 mines as we speak since the Chinese sand-bagged the market for years to get the competition to close up. Rare earth is used in smart bombs and the U.S. military wont be hostage to China for the product. Nothing else is equal to the rare earth in high tech Military applications unfortunately. Japan better make up with China for awhile until it can be sourced from the U.S.

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Guru
Engineering Fields - Electromechanical Engineering - Technical Services Manager Canada - Member - Army brat Popular Science - Cosmology - What is Time and what is Energy? Technical Fields - Architecture - Draftsperson Hobbies - RC Aircraft - New Member

Join Date: Sep 2006
Location: Clive, Alberta, Canada
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#4

Re: Japan Seeks Rare-Earth Alternatives for Motors

11/24/2010 12:39 AM

I think someone might be forgetting that everything is available in the ocean...

also, might be forgetting that everything is available in canada.. :) (70%rock)

china has labour...

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Guru

Join Date: May 2010
Location: in optimism
Posts: 4050
Good Answers: 130
#5
In reply to #4

Re: Japan Seeks Rare-Earth Alternatives for Motors

11/24/2010 3:51 AM

I think someone might be pandering (oops Chinese thingy) to 'populist xenophobia'.

Had they been American citizens, what 'incentives' would you expect the US to 'offer' Japan?

How would you see the 'Japanese urgency to negate the leverage' the US used to secure their return?

Somewhat different picture now - isn't it?

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There is no sin except stupidity. (Oscar Wilde, Irish dramatist, novelist, & poet (1854 - 1900))
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