|
In recent years, automakers have considered all sorts of ideas for reducing the weight of vehicles in order to improve their fuel economy. Most of these ideas have involved reducing the use of steel and replacing it with aluminum, or other lighter materials, to build certain car parts, but making cars largely out of aluminum is much more expensive and is not really economically viable at the moment. In any case, car manufacturers continue to look for new ways to build lighter vehicles, with both high- and low-tech solutions being taken into consideration. One of the most unusual solutions for cutting vehicle weight was recently unveiled by Ford, a company that made the headlines a few months ago, when it announced that the body of the next generation F-150 pick-up truck will be entirely made out of aluminum.

Now, Ford is set to bring about another revolution in the car manufacturing process, as it plans to use a rather unconventional material to make car parts. The American car maker said that it has started a collaboration with Heinz!, the famous ketchup maker with headquarters in Pittsburgh, Pennsylvania, to use the tomato waste it creates, for making specific components for their vehicles. The ketchup production process leaves significant amounts of different waste byproducts, mainly tomato skin, in addition to stems and seeds, which Ford believes can be used to make bio-plastics. This composite plastic can then be used to manufacture various parts, including storage bins and wiring brackets.
If more components were made out of such lightweight materials, vehicles would be much lighter, resulting in considerably lower fuel consumption. In addition to improved fuel economy, there is a great environmental benefit of using tomato skins in the car manufacturing process, as well. First of all, the production process for bio-plastics is far cleaner than the process for making traditional plastics, and requires much less energy, as it is mixed with polypropylene and heated at low temperatures. This results in a biodegradable plastics, which is 100% recyclable, saving more energy and natural resources.
Since Heinz uses vast amounts of tomatoes - about 2 million tons annually - to make its world-famous ketchup, people at Ford can rest assured that they will have more than enough resources to make storage bins, wiring brackets, and other components for their vehicles. However, it will take some time before the application of bio-plastics made of tomato skin in mass-produced vehicles becomes a reality, as the companies are still investigating its feasibility, but considering that Ford has always been open to the idea of adopting alternative, unconventional solutions for building more eco-friendly vehicles, it's safe to say that these ketchup byproducts will find their way in cars sooner or later.
Ford's partnership with a food processing company shows the car maker's commitment to sustainability and green vehicle technologies once again. Ellen Lee, a plastics research technical specialist at Ford, underlined this commitment in a statement: "Our goal is to develop a strong, lightweight material that meets our vehicle requirements, while at the same time reducing our overall environmental impact."
|
"Almost" Good Answers: