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Your Toughest Measurement Challenges

Posted February 13, 2009 8:13 AM

What are your biggest measurement challenges? Maybe it's a sensor accuracy issue, or maybe getting sensor accuracy is no problem — in a clean environment — but you need that sensor to give you accurate data even in the presence of dust, or noise, or vibration. Are there sensor types that you think come up short when faced with real-world conditions? By the same token, are there sensor technologies that have really gotten you out of a pinch, at some point?

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Guru
Popular Science - Weaponology - Scapolie, new member.

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#1

Re: Your Toughest Measurement Challenges

02/14/2009 5:47 AM

Here is a story about getting measurements wrong.

Way back in the 1970s I was working at a shipyard in Norway, we were building a super tanker at the time and after the first two tanks were built it was discovered that one of the tanks was 18mm longer that it should have been ie, between two of the bulkheads. The inside height of the tank was 28m and the inside beam was 30m, just imagine how much more oil that tank could hold more than it was designed for!

We never changed the dimentions!!!!!!

Spencer.

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Guru
Popular Science - Weaponology - New Member United Kingdom - Member - New Member

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#2
In reply to #1

Re: Your Toughest Measurement Challenges

02/14/2009 6:27 AM

..Not the sort of thing you can adust with a gentle tap tap from a mallet.
Del

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Guru
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#3
In reply to #1

Re: Your Toughest Measurement Challenges

02/14/2009 6:41 AM

I make it about 15 m3

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Guru
Popular Science - Weaponology - Scapolie, new member.

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#4
In reply to #3

Re: Your Toughest Measurement Challenges

02/14/2009 6:58 AM

Hi JohnDG,

Yes you are spot on, but we never let on to the bosses of the shipyard or the shipping company who had ordered the ship. But still, that is a lot of oil extra!

Spencer.

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Guru
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#5

Re: Your Toughest Measurement Challenges

02/14/2009 10:48 AM

Is there a laser tool/gadget which is replacement to dial gauge in all respect? Should be of same size or smaller, should not have emitter/sensor connected to processor/reader by cable etc, all single, small comprehensive unit...

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Anonymous Poster
#6

Re: Your Toughest Measurement Challenges

02/26/2009 8:35 PM

OK, I have a Horizontale Boring Mill that has a Facing Head on the front. With this a tool can be mounted on a slide and a hole can be bored out. Advancing the facing head slide allows the bore to be enlarged for multiple passes to the required size. Because the head turns from 18 to 2000 rpm, there is no way a wired indicator can be mounted to the slide. Any way to read the actual facing head position via radio, wi-fi, infared etc? MIKE L.

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#7

Re: Your Toughest Measurement Challenges

03/03/2009 6:09 PM

I recall fondly my most difficult measuring challenge. It was at the tender age of thirteen. All my friends were bragging about their latest measurement, but try as I might I could never match up.

I tried the old wooden ruler but I am sure that it was improperly manufactured. I tried my dads old drafting calipers, ouch!

My science teacher finally straightened me out. She gave me personal instruction in the use of the dial caliper and boy could she measure!

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Anonymous Poster
#8

Re: Your Toughest Measurement Challenges

03/23/2009 11:54 PM

A municipal council has to know the typical inflows over a period of months into a community sewage sump equipped with one out-pump, but will not pay for a flowmeter. We fitted an analog level transmitter to the sump and connected to a radio telemetry system. Also inputted to the telemetry a pump run contact. Sent all the info via radio to central SCADA center. Found specs on pump flow curves and CSA of sump. From trend at SCADA of level and pump runs was able to integrate pump ON times to calc hourly inflow. I wonder what sort of accuracy the results gave us?

Rok

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