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Anonymous Poster #1

AC Cable vs DC Cable?

04/01/2015 5:03 AM

There are special solar cables available in market. Can a regular 1.5 sq mm cable rated 1100V , 11A be able to carry the equivalent DC power?

What will be the restrictions or precautions?

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#1

Re: AC Cable vs DC Cable?

04/01/2015 5:10 AM

Don't get involved.

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#2

Re: AC Cable vs DC Cable?

04/01/2015 5:15 AM

Don't hook it up backwards.

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#9
In reply to #2

Re: AC Cable vs DC Cable?

04/01/2015 9:32 AM

You mean like hooking up the A/C power as C/A or the D/C power as C/D?

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#16
In reply to #9

Re: AC Cable vs DC Cable?

04/01/2015 7:38 PM

Lets not start the audiophile "polarity sensitive" speaker and signal cable discussion again (and no that isn't an April Fools day joke, people really sell them).

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#17
In reply to #9

Re: AC Cable vs DC Cable?

04/01/2015 8:39 PM

Weeeellllllllll,

AC current travels one way, then reverses itself and goes the other. (Alternating, as it were) During the time when the little electrons are stopped and turning around, the wire has time to rest.

With DC current, it's always going the same direction, so the wire gets no rest.

That's why if the wire is hooked up backwards the electrons will be confused and bump into each other causing overheating and loss.

A simple test will indicate which way current flows in a DC wire.

I hope this helps.

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#3

Re: AC Cable vs DC Cable?

04/01/2015 5:41 AM

I would try it. Since solar works with low voltage the only difference is the amperage for the same power.

no precautions needed other than a topped up live insurance

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Anonymous Poster #1
#4
In reply to #3

Re: AC Cable vs DC Cable?

04/01/2015 5:58 AM

Do you think that the impact of DC current is same as AC current of equal rating?

Fundamentally both are different, right?

I think we need to rate DC current 50% lesser than AC current? (though there is no theoretical proof)

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#7
In reply to #4

Re: AC Cable vs DC Cable?

04/01/2015 8:22 AM

You are way over your head. Think again a change in Voltage and amperage has a profound effect on the cable. Even when the power is the same it will have to be different. Use the specified cables.and don't be cheap.

alternative buy a good house insurance additionally.to.the live insurance. You will need it.

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#11
In reply to #4

Re: AC Cable vs DC Cable?

04/01/2015 12:04 PM

I think that you don't understand the concept of RMS (root mean square), especially as it relates to electrical voltage and current.

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#26
In reply to #11

Re: AC Cable vs DC Cable?

04/02/2015 1:55 PM

You appear to be the first who understands that reading from the top down here.....well done!!!

I would guess that NO EEs have posted up till you did.....

You deserve a GA as well.....for being the first!!

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#5
In reply to #3

Re: AC Cable vs DC Cable?

04/01/2015 7:10 AM

No. Solar doesn't work with low voltage. Typical residential systems involve voltages that can near 600 volts. And being DC makes it all the more dangerous.

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#6

Re: AC Cable vs DC Cable?

04/01/2015 7:14 AM

Cable that is solar rated is typically high voltage, sunlight & UV resistant as well as weather resistant.

If you are that concerned that "regular 1.5 sq mm cable" may not be acceptable then don't use it. Why take the risk if you're not sure?

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#8

Re: AC Cable vs DC Cable?

04/01/2015 9:21 AM

Can a regular 1.5 sq mm cable rated 1100V , 11A be able to carry the equivalent DC power?

P = EI P(Power) = Energy(Volts) x I(Current)

1100V x 11A = 12,100 Watts

The cable is rated at 11 amperes regardless of whether AC or DC voltage is applied to & through it.

The voltage rating of the cable is a function of the type of insulation.

In order for the cable to be used safely and efficiently the user must stay within the OEM cable voltage, current, temperature, and exposure ratings.

In solar applications the insulation coverings of all cables used must be UV resistant if exposed to direct sunlight and they must be rated for the maximum expected operating temperature. (Maximum ambient temperature + the expected temperature rise of the cable caused by loading.)

Normally the cables are labeled with the manufacturer's name, quantity of conductors, conductor size, voltage rating, and insulation class or it has the manufacturer's name and a specifications number that can be deciphered by visiting or contacting the manufacturer directly.

If you have access to the above information and still do not understand or have questions/concerns, it would be in your best interest to contact the cable manufacturer technical support group for clarification and answers.

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#10

Re: AC Cable vs DC Cable?

04/01/2015 11:10 AM

12kW is a decent amount of power, and 1,100V is way beyond dangerous/lethal. If you're trying to save money by not buying the cables that come as part of the PV system then you are making a big, and potentially costly, mistake.

Those cables are fitted with factory prepared connectors and insulation systems that can handle the combination of voltage, current, and environmental conditions that exist above your roof. You will find that the money you think you're saving will be lost the first time you have to go up and repair the damage caused by a poorly mage up connection that overheats, arcs over, and sets your roof on fire.

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#12

Re: AC Cable vs DC Cable?

04/01/2015 2:07 PM

I'm assuming you know the below differences:

AC wire experiences REACTANCE (XL, XL) and IMPEDANCE (Z).

DC wire experiences RESISTANCE (R).

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#13

Re: AC Cable vs DC Cable?

04/01/2015 2:19 PM

1. There is no such thing as "regular cable". There are many different types of cable, designed for various applications and environments. For instance, if you are placing cable inside conduit in a ground floor slab, the cable must be approved for wet locations, even though it is in conduit.

2. Cable is not sized based on power. Cable is sized based on two factors. 1. The jacket insulation must be rated for the highest voltage likely to touch either the inside or outside. 2. The conductors must be of sufficient gauge to carry the expected amperage.

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#14

Re: AC Cable vs DC Cable?

04/01/2015 3:40 PM

There are special solar cables available in market

Yes but for different reasons (not because they are carrying DC instead of AC). Think UV protection, resistance to ice, fitted with special connectors to make connection easier and safer, etc (because they are potentially exposed to the elements when laid on the roof).

What exactly are you trying to do as low voltage DC can kill just as easily as AC?

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#15

Re: AC Cable vs DC Cable?

04/01/2015 6:17 PM
  • There are special solar cables available in market. Can a regular 1.5 sq mm cable rated 1100V , 11A be able to carry the equivalent DC power?

Current is current. DC tends to travel through the whole cross sectional area of a wire, AC tends to move toward the surface (skin effect), but if the conductor is made up of multiple strands of smaller diameter wire, they share the load very equally. So when a wire is given a current rating, that is generally done with AC, because technically the same wire could probably handle more current with DC. But nobody states that, the current rating is always the worst case scenario, which leaves some additional margin of error. So if you have wire rated for 11A, that means 11A AC as the worse case scenario, it is absolutely fine with 11A DC.

The VOLTAGE rating of a wire has only to do with the insulation, and what is called the "partial discharge" capability of the insulation. In an AC cable, there is a tendency for the cables to start acting like a capacitor and a charge builds up on the outer surface, trying to discharge into other nearby cables when their sine waves are at lower potentials, or to ground. None of that is an issue for DC, so again, the voltage rating expressed on a cable is usually AC RMS voltage, which by the way means the real PEAK voltage will be roughly 40% higher. So again, if it is 1100V AC rated, it's fine for 1100VDC. It's also by the way highly unlikely you have 1100VDC coming from a solar panel. Some large commercial / utility sized solar farms use 1000VDC now, but that would be fine.

So as mentioned previously, the special nature of "solar" cables has to do with OTHER physical properties inherent in solar panel installations, not often associated with field wiring of AC systems.

  • What will be the restrictions or precautions?

The issues will come with the terminations and devices connected TO the cables, not the cable itself.

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#18
In reply to #15

Re: AC Cable vs DC Cable?

04/01/2015 10:33 PM

Actually there is a difference between how AC and DC utilise the conductors axial surface area, its called the "skin effect" at 60 Hz most of the current is flowing at a depth of 8mm below the surface, while DC utilises the whole area. Of course in this case the difference between the two is virtually zero. By the way at 1 MHz the skin depth is 0.07 mm.

It has been proposed to transmit our power via DC in order to reduce loss of energy.

With modern solid state components it might be possible?

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#19
In reply to #18

Re: AC Cable vs DC Cable?

04/01/2015 10:41 PM

Flowing 8mm below the surface is a cute trick in wire of 1.5 mm2 cross-section..

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#20

Re: AC Cable vs DC Cable?

04/01/2015 10:43 PM

If the cable is rated at 11A AC - such as power cable for household use, the cable will reach the same temperature when 7.7amps DC is flowing.
This is possibly what you are asking.

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#23
In reply to #20

Re: AC Cable vs DC Cable?

04/02/2015 8:55 AM

I'd like an explanation.

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#27
In reply to #20

Re: AC Cable vs DC Cable?

04/02/2015 2:00 PM

You haven't a clue!!

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#21

Re: AC Cable vs DC Cable?

04/01/2015 11:35 PM

May be it can be exploded because the resistor isn't strong enough to resist the 1100 V power of voltage.

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#22

Re: AC Cable vs DC Cable?

04/02/2015 4:29 AM

I'd pick up the phone and ring a qualified Electrician to size and select the cable, Mildred. Then, I'm funny that way.

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#24

Re: AC Cable vs DC Cable?

04/02/2015 9:17 AM

Simply apply the correct national electrical standard; in the UK it is BS7671.

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#25

Re: AC Cable vs DC Cable?

04/02/2015 9:23 AM

It must be April fools.

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#28

Re: AC Cable vs DC Cable?

04/06/2015 12:39 AM

The "usual" cable according to UL 83 or UL 44 is different with respect to solar cable

fabricated according UL 4703.

Theoretical an a.c. cable could be ok for d.c. supply system and for a while [not permanently]

you may use it. See:

https://www.anixter.com/content/dam/anixter/resources/techbriefs/anixter-summary-of-photovoltaic-wire-requirements-as-outlined-in-ul-4703-techbriefs-en.pdf

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#29

Re: AC Cable vs DC Cable?

05/27/2015 7:11 AM

There is no difference in the cables. The only difference is the type of electrical power being transmitted. AC or DC applications use the same wires.

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#30
In reply to #29

Re: AC Cable vs DC Cable?

06/29/2015 12:25 PM

You should pick up gardening. Your knowledge is rather limited similar to mine but at least I understand that cable even tough they are all wire and isolation are not the same.

The difference has been pointed out as in isolation strength and cable size to match Voltage and Amperage. So one has to look at what Voltage and Amperage the cable has to convey. Nothing of which has been specified and it is highly doubtful that the solar system has the same rating as the cable.

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