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Anonymous Poster #1

Star and Delta Connection Difference in Motors

06/20/2015 2:23 PM

dear members,

I request your assistance in a little bit confusing subject, the question is , does it makes any difference if a 3phase motor is connected in star and delta, the power consumption will be same rt3 vL iL cosphi. since the power is same in both star and delta what is the difference in out put for both? is it differs in torque? the flux will be less in star connection so i hope the torque will be reduced by 1/rt3 times. I have a 3phase, 415v, 2.5kw exhaust fan it is delta connected, but the requirement is only 50% load. is it make any energy saving by connecting in star, i hope no. does it reduce torque? pls. ur advice.

thanks.

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#1

Re: star and delta connection difference in motors

06/20/2015 3:09 PM

Try it and see. If the motors stalls and/or burns up, then untry it. Your numbers are wrong, and any possible power savings will be small. (In star, it will be vP and iP rather than vL and iL.

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Anonymous Poster #1
#3
In reply to #1

Re: star and delta connection difference in motors

06/21/2015 12:56 AM

please go through this and expecting ur reply

Good to Know: Where Cos Φ = Power factor = the phase angle between Phase Voltage and Phase Current and not between Line current and line voltage.We know that the values of Phase Current and Phase Voltage in Star Connection;IL = IPHVPH = VL /√3 ….. (From VL = √3 VPH)
Putting these values in power eq……. (1)
P = 3 x (VL/√3) x IL x CosФ …….…. (VPH = VL /√3)
P = √3 x√3 x (VL/√3) x IL x CosФ ….… {3 = √3x√3}
P = √3 x VL x IL x CosФHence proved;Power in Star Connection,P = 3 x VPH x IPH x CosФ orP = √3 x VL x IL x CosФ

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#26
In reply to #3

Re: star and delta connection difference in motors

06/22/2015 2:58 PM

The word <...ur...> has no meaning in the English language.

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#2

Re: star and delta connection difference in motors

06/20/2015 11:10 PM

The Star/Delta starter is probably the most commonly used reduced voltage starter, but in a large number of applications, the performance achieved is less than ideal, and in some cases, the damage and interference is much worse than that caused by a Direct On Line starter.

The Star/Delta starter requires a six terminal motor that is delta connected at the supply voltage. The Star Delta starter employs three contactors to initially start the motor in a star connection, then after a period of time, to reconnect the motor to the supply in a delta connection.

While in the star connection, the voltage across each winding is reduced by a factor of (1 /.'/'3) [1 divided by root three].

This results in a start-current reduction to (1 /.'/'3) [1 divided by root three] of the DOL start current and a start torque reduction to one third of the DOL start torque.

If there is insufficient torque available while connected in star, the motor can only accelerate to a partial speed compared to the full speed it would reach if connected in delta. When the timer operates (set normally from 5-10 seconds), the motor is disconnected from the supply and then reconnected in delta, resulting in full line voltage running currents and torque.

The transition from star connection to delta connection requires that the current flow through the motor is interrupted. This is termed "Open Transition Switching" and with an induction motor operating at a partial speed compared to full load speed, there is a large current and torque transient produced at the poi, unless proper protection methods are used, can cause severe damage to the supply service's infrastructire and to other connected equipment.

If there is insufficient torque produced by the motor when running in star, there is no way to accelerate the load to full speed without switching to delta and causing those severe current and torque transients.

These must be allowed-for in the design of the motor and its starting system if they are to have an economic useful life. Update: Electronic motor-control systems, which offer soft-starts in DELTA configuration, are now replacing the use of manual or semi-automatic star-delta starters.

Technical explanation

When the windings of a 3-phase motor are connected in STAR: the voltage applied to each winding is reduced to only (1 /.'/'3) [1 divided by root three] of the voltage applied to the winding when it is connected directly across two incoming power service lines in DELTA. the current per winding is reduced to only (1 /.'/'3) [1 divided by root three] of the normal running current taken when it is connected in DELTA. so, because of the Power Law V [in volts] x I [in amps] = P [in watts], the total output power when the motor is connected in STAR is: PS = [VL x (1/.'/'3)] x [ID x (1/.'/'3)] = PD x (1/3) [one third of the power in DELTA] where: VL is the line-to-line voltage of the incoming 3-phase power service ID is the line current drawn in DELTA PS is the total power the motor can produce when running in STAR PD is the total power it can produce when running in DELTA.

a further disadvantage when the motor is connected in STAR is that its total output torque is only 1/3 of the total torque it can produce when running in DELTA.

taken from answers.com

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Anonymous Poster #1
#4
In reply to #2

Re: star and delta connection difference in motors

06/21/2015 1:02 AM

Dear brich,

Thanks for your valuable time spent, briefly

1) the power consumption will be same irrespective of whether it is connected in star or delta.

2) since the flux will be reduced by applying rt3 times reduced voltage in the windings, hence the torque also. as result we cant save energy by running the motor in star, because it will not cause any change in power consumption. only the torque will be reduced.

pls. correct me if im wrong

thanks

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#10
In reply to #4

Re: star and delta connection difference in motors

06/21/2015 7:44 AM

I'm not sure why you are asking, you seem to know all the answers!

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#12
In reply to #2

Re: star and delta connection difference in motors

06/21/2015 12:18 PM

I don't think AP#1 is asking about star-delta starting. I think he means connecting and running a motor in star or delta. Perhaps he will confirm.

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#13
In reply to #12

Re: star and delta connection difference in motors

06/21/2015 1:41 PM

I think you are right.

He appears to have convinced himself that with the same mechanical load, running at the same speed, on the same motor, that he will save power running in Star!!!

But I could be wrong.

So do not please ask me why? I haven't a clue myself how he thinks that.....

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#5

Re: star and delta connection difference in motors

06/21/2015 4:04 AM

Dear Anonymous Poster,

Here is a copy of a post of mine that I made over in Electriciantalk.com. I include it here for your edification :

Testing out a new switchboard setup today, this for an irrigation project that I have been working on. 8 x pumps, each driven via VSDs from the PLC that I am doing the coding for.
I had, with help from one of our electricians, set up 3 VSDs wired up to the PLC inputs and outputs, with socket outlets wired to the VSD outputs to connect some motors. Electrician had wired up cords/plugs to some suitable small motors that had been hiding under a workbench in the workshop. I carefully entered a pile of settings into the drives to match the motors and the controls that we are using. No problem.
On starting two of the motors, they seemed to spin up OK. So back into the office to look back into the PLC and see if the speed feedback from the drives was coming through. Looking good, when I noticed the unmistakeable smell of kentucky fried motor windings wafting back into the office...oh darn.
Turns out that the one thing I hadn't checked (thought the electrician had done this) was that the motors, 400V star/240V delta types, were in fact wired for star. Not so, both were connected in delta and both are well fried by the 400V that I was feeding them. Fortunately, they were both of near-zero value. It would have been a different story if I had done this to a $60K pump motor I am sure. Lesson learned.

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#6
In reply to #5

Re: star and delta connection difference in motors

06/21/2015 5:21 AM

Can I have the address of the near 0 value motor supplier please? Is the VLD of the same value?

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#8
In reply to #6

Re: star and delta connection difference in motors

06/21/2015 7:03 AM

Now that the motors are gone they will not need the VLD's. So chances are they are near 0 value for now!

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#15
In reply to #6

Re: star and delta connection difference in motors

06/21/2015 5:31 PM

A near-zero value motor is one which is well past its use-by date but which is nevertheless still lying around under one of the benches in the workshop. If you do much motor work you would probably have the odd one lying around your own workshop. They still go, but you wouldn't want to inflict them on a customer and are really only good for testing and the like.

The motors that I fried went out with the scrap metal last week, but I attach a photo of another near-zero value motor. Can you spot its obvious problem? And no, I did not inflict this on it!

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#18
In reply to #15

Re: star and delta connection difference in motors

06/21/2015 8:17 PM

Considered that the discoloration could be dust, I think it is not burnt. (unless you forgot to scrap it too)

The picture can have some optical deviations but my 2 cents are a bent shaft or a missing base.

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#19
In reply to #18

Re: star and delta connection difference in motors

06/21/2015 9:15 PM

It isn't burnt, this one is being used in testing.

The picture is taken from above, the base is underneath.

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#20
In reply to #15

Re: star and delta connection difference in motors

06/21/2015 10:53 PM

Looks like a slightly bent shaft to me!

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#21
In reply to #15

Re: star and delta connection difference in motors

06/22/2015 1:59 AM

WOW!!

I have luckily never seen such damage.......did a building fall on it?

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#22
In reply to #21

Re: star and delta connection difference in motors

06/22/2015 2:04 AM

I must admit I don't know at this point.

I will ask the gents who loaned it to us when I next see them.

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#23
In reply to #15

Re: star and delta connection difference in motors

06/22/2015 3:42 AM

The shaft is wilted, for one thing.

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#27
In reply to #23

Re: star and delta connection difference in motors

06/22/2015 6:20 PM

I think that motor is somewhere around 55 years old or more, and that sort of thing is to be expected.

They sell little blue pills for that now however. God bless the chemists...

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#31
In reply to #5

Re: star and delta connection difference in motors

06/23/2015 11:44 PM

Just curious, Was your overload protection on the VSD set correctly. If you had multiple motors per VSD, each should have its own protection.

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#32
In reply to #31

Re: star and delta connection difference in motors

06/24/2015 1:38 AM

Just one motor per VSD, and most of the protections deactivated. Hardly seemed worth the trouble, the motors were all just spinning unloaded and if Bigears (me) had kept his wits about him, they would still be spinning.

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#7

Re: star and delta connection difference in motors

06/21/2015 5:34 AM

You can check that easily:

needed is on Ampere (clamp) meter and a pressure meter and velocity or air volume

1. connect in delta

2. connect in star

difference in current can be used to calculate your power savings (in money from the pocket)

difference in air volume gives you the air losses

efficiency can be calculated by comparation. A VFD can be of help to you.

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#9

Re: star and delta connection difference in motors

06/21/2015 7:07 AM

Just what do you expect? If you save the power in continuous operation you most likely do less work. If you need torque you will have to provide it.

So far I know and I am not an electrician Star Delta is used for start up operations. But you are talking continuous operation. Make sure your motor curve and your load match in the sweet spot. Run it in Delta.

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#11

Re: star and delta connection difference in motors

06/21/2015 10:23 AM

Remove 50% of the blades from your 2.5kw exhaust fan. You will then have 50% of the original load on your motor.

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#14

Re: star and delta connection difference in motors

06/21/2015 4:33 PM

The motor outputs whatever power the fan needs, even if that is less than the motor rated power. The electric power input is also lower. The could be a slight loss of efficiency as the motor is working at less than design, but it's not worth worrying about.

You should connect the motor (star or delta) the way it says on the nameplate. Motors usually have a tolerance on voltage +/- 10%. The speed does not change appreciably within that voltage range, so the fan power is constant, and the amps varies inversely with supply volts.

If your motor is (say) 230 volt Δ, 400 volt star, you might think from the above that if you connect it in Δ to 400 volt, the current, compared with 230 volt Δ, would be down by 1/√3, but that is way outside the voltage tolerance and the motor would not like it, though if the actual power is well below rated it might last a while. But it would be a waste of time anyway because it's the power hence cost that you want to minimise, not the current.

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#16

Re: star and delta connection difference in motors

06/21/2015 5:48 PM

Spam sucks.

So do spammers.

Reported.

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#17

Re: star and delta connection difference in motors

06/21/2015 7:59 PM

The idea of star-delta starting is to limit the inrush current. Motors thus started will spin up gently and then accelerate to full speed after the timed delay.

I use a small 20 HP circular saw and without S-D starting it jerks, the whole bench vibrates, and its nasty and noisy. With S-D starting, its completely smooth.

Having said that, S-D is more complicated to implement. Its really necessary when you have a machine with significant load or friction on start-up. Our saw has a lot of inertia, and so connecting directly to Delta allows the full line Voltage across the coils with NO back EMF to limit the inrush. That is the point. If you want your system to last, and you have any significant starting load or mass to rotate up to speed, choose S-D.

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#24
In reply to #17

Re: star and delta connection difference in motors

06/22/2015 5:01 AM

But unless I'm mistaken and he comes back to say so, AP#1 isn't asking about motor starting.

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#25

Re: Star and Delta Connection Difference in Motors

06/22/2015 1:23 PM

The power consumption is a function of the LOAD's torque-speed characteristic curve, which cannot be seen from here.

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#28

Re: Star and Delta Connection Difference in Motors

06/22/2015 6:59 PM

AP#1,

I would hazard a guess that you are in India, am I right? The reason is because this is a VERY common thing going on there now.

The psuedo-science behind it works like this; You stated that your motor is less than 50% loaded, that is a CRUCIAL element to this scenario. What happens is that if a motor is constantly unloaded, there is a small percentage of the fixed losses in the motor that are based on the voltage expressed onto the windings to create the electromagnets, the "magnetic" losses if you will. Those remain the same regardless of load, but as the load decreases, those fixed losses represent a larger PROPORTION of the power consumption.

Lowering the voltage on a motor that is less than 50% loaded is a documented way of saving a small amount of those losses, because it lowers the magnetizing current consumed by the windings. That ALSO lowers the ability of the motor to produce torque, but presumably, the motor does not NEED all of its available torque, BECAUSE it is less than 50% loaded.

This principal is the same one that the Nola Power Factor Controller "energy saver" scams are based on. It's a real phenomenon, discovered in the late 1960s by a NASA scientist named Frank Nola who was researching ways to save energy on motors that might end up in the Space Station. The "scam" part of this becomes that issue of it ONLY working if the motor is 50% unloaded, which of course begs the question, "Why is it running at all?".

What happened a few years ago in India is that some government official came up with a plan to save energy based on the ASSUMPTION that many many motors in India are at least twice as big as they need to be. I have no idea where that ASSumption came from, but it's out there. So the scheme is, that by reconnecting Delta connected motors in Star, the motor EFFECTIVE winding voltage is reduced to 58% of what the motor was designed for. That is the same idea behind a Star-Delta motor starter; reduce the effective winding voltage, reduce the torque, reduce the current surge.

When you do this PERMANENTLY, the running torque capability of the motor is also reduced to 58% of normal. But the savings come from the magnetic core losses being reduced by that amount as well. The AMOUNT of savings is very very small, yet the risk of failure is very very high. Nonetheless, the concept persists.

Here are the problems:

  1. Although the RUNNING torque is reduced to 58%, so running a load at 50% capacity is no problem, the STARTING torque is reduced to 33% of normal. Again, that is what a Star-Delta starter is doing. But it's not just the STARTING torque that is reduced, it is also the RE-ACCELERATION torque that is reduced to 33% of normal as well. So if your load increases even a slight amount, the motor can stall very quickly because the motor is unable to re-accelerate back to normal slip speed. It stays in high slip and unless you have ALSO lowered the trip value of your overload protection, you can fry the motor. Even if you HAVE lowered the OL protection, the OL trips and whatever your motor was doing, ceases to be done. Lost production.
  2. The savings in energy are very small for this risk. All in all if a motor is 80% efficient, at 1/2 load it is likely around 75% efficient. Of that then, we can say that 25% of the power going to the motor is wasted. Of that WASTED power, we can divide those losses into 4 categories: Magnetic (iron) losses, copper (I2t) losses, friction losses and windage losses. Of those, there is nothing that can be done about the copper, friction and windage losses, they are what they are. So as it turns out, about 25% of the LOSSES are iron losses, so that is 25% of the 25%, so about 6.25% of the motor power. Of THAT 25%, about 10% of it is directly applicable to the voltage level. So that is 10% of the 6.25%, so now we are down to being able to affect a change in about 0.0625% of the motor power. Of THAT 0.0625%, reducing the effective voltage will reduce it by 58%, so that is 58% of the 0.0625%, so 0.03625% of the motor power can be reduced. Very little benefit for the risk involved.

So let's say you have a 10kW motor running a load that only need 5kW. What you can save by running the motor in Star is 0.018kW, 18 watts. If you run that 24hrs/day, 365 days per year and NEVER shut it down, you have saved 158kWh of energy. Even at an exorbitant rate of $0.50 US/kWh for electricity costs, you have risked the failure of your production to net a savings of $79.38 US. One hour of added down time from having to deal with a failed motor or having to re-start a process and discard the wasted material, whatever it is, will more than wipe out ANY potential net savings in doing this.

Bottom line, unless this is a HUGE motor that NEVER stops running, it's folly. Government promoted folly, but that's actually the worst kind...

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#29
In reply to #28

Re: Star and Delta Connection Difference in Motors

06/22/2015 11:41 PM

While reading your signature, it struck me that maybe you don't know the "Lumberjack Song" from Monty Python team? If not, here is a link:-

LumberJack Song - Monty Python

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#30
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Re: Star and Delta Connection Difference in Motors

06/23/2015 9:34 AM

Of course I know it. Look closely at my image; Michel Palin with the RCMP choir in the background, "with muh best girl by muh side".

I am a big fan of Monty Python, satire and farce in general, plus I used to do a lot of work in the lumber industry, with all those "manly men" in British Columbia swinging their big axes around. Whenever they would get on me for making a mistake, I would say that opening line, "All I ever wanted to be, was a LUMBERJACK..." and start singing that song, it would shut them right up, or make them laugh and forget my mistake. Either way, I got off the hook.

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#33

Re: Star and Delta Connection Difference in Motors

07/13/2015 7:49 AM

In star connection motor is taking low current and produce high torque and in delta connection motor is taking high current and low torque.to start the motor from stand still condition we requeired high torque so first motor should in star connection and then it should have continous with delta connection.

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#34
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Re: Star and Delta Connection Difference in Motors

07/13/2015 10:35 AM

nonsense-go back to your text books.

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#35
In reply to #34

Re: Star and Delta Connection Difference in Motors

07/13/2015 4:59 PM

GA

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#36

Re: Star and Delta Connection Difference in Motors

07/14/2015 2:33 AM

Actually we uses star and delta connections in a motor for starting purposes,when the motor starts it will take high current which effect to our power factor so to reduce the inrush current we use the star/delta connections. in start we get high torque and less current which is our requirements,in delta we get high current and less torque.

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#37
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Re: Star and Delta Connection Difference in Motors

07/14/2015 2:54 AM

You got that pretty much backward.

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