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Nitinol Engine

06/26/2016 5:19 PM

This seems to be a simple device for harnessing heat energy to mechanical work....I wonder if it could be scaled up..?

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#1

Re: Nitinol engine

06/26/2016 7:18 PM

That brings back memorys, I remember many years ago, there was talk of its use in power stations, to recover the lost heat in the turbine condenser. I think a film was made of the concept, but not sure?

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#14
In reply to #1

Re: Nitinol engine

02/26/2017 11:34 AM

Since the era of Ridgeway Banks et.al. apparently some VIP's have believed SMA's deserved more than a paragraph or two on Carnot efficiency, particularly since, according to my research, "most gasoline combustion engines average around 20 percent thermal efficiency." There are also vast amounts of heat energy wasted in industrial processes.

Proceedings of the Nitinol Heat Engine Conference -- c. 1978

GM receives grant in 2011 -- during the Obama Administration

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#2

Re: Nitinol engine

06/26/2016 7:26 PM

This would be a great exercise for a student to describe the theoretical and practical limitations of such a device.

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#11
In reply to #2

Re: Nitinol engine

06/28/2016 8:15 AM

...as would a comparison exercise between the Nitinol Engine and the Stirling Engine on similar heat sources and sinks. GA.

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#13
In reply to #2

Re: Nitinol engine

02/26/2017 10:53 AM

I think a more diligent exercise would be for students to elaborate upon what scientists were saying about the theoretical and practical limitations of powered flight circa the Wright brothers era.

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#19
In reply to #2

Re: Nitinol engine

01/05/2022 10:12 PM

Then again, what were the theoretical and practical limitations of manned flight in terms of scientific principles of time?

The Obama Administration gave General Motors a $3.5 million grant to study the practicality of utilizing nitinol to increase the efficiency of the gasoline engine.

What was developed as a result? Simply actuators to replace solenoids in vehicles

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#3

Re: Nitinol engine

06/26/2016 7:26 PM

Looks like it's been around for a few decades now and so far nothing major.

1970 or 80's Nitinol motor video.

McDonald Douglas spent two years on it and ..... Where'd it go?

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#4
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Re: Nitinol engine

06/26/2016 8:10 PM

Even more intriguing....

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#5
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Re: Nitinol engine

06/26/2016 8:29 PM

How old was that video, again?

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#6
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Re: Nitinol engine

06/26/2016 8:47 PM

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#7

Re: Nitinol engine

06/26/2016 9:53 PM

Here is an abstract of a paper looking at the efficiency. (The full paper costs $30 but the abstract gives you the bottom line).

"The thermal efficiency of the solid‐state engine (SSE) based on the shape‐recovery phenomenon accompanied by the martensite‐parent‐phase (M→P) transformation has been evaluated. Particular application is made for the memory components made with the Nitinol alloys. The result is expressed in terms of the hot and cold reservoir temperatures (T and T 0), the latent heat of the M→P transformation, ΔH, the fraction of the M→P transformation, α, and a coefficient β that depends on the geometry and type of the deformation of the memory component. The relationship between the efficiencies of the SS and the Carnot engines is discussed. The factor α is expressed in terms of T c , the critical temperature under an applied load, the degree of prestraining of the component, and the volume change involved in the M→P transformation. It is seen that the maximum of the thermal efficiency approaches that of the Carnot engine at an x=TT 0 value that depends on T 0, ΔH, and α. Choosing T 0=297 K and a Nitinol alloy with ΔH=2 cal/g, the maximum efficiency, about 20%, occurs at x=75 K. Moreover, for a steady‐state heat‐mechanical energy conversion, the critical temperature of the memory component is found in terms of the T and T 0temperatures. The engine efficiency in terms of the energy loss due to friction and the heat‐transfer coefficient is analyzed and estimated to be about 16%. It is seen that higher thermal efficiency can be obtained if a Nitinol alloy with a larger H value than given above can be found."

http://scitation.aip.org/content/aip/journal/jap/49/3/10.1063/1.325013

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#8
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Re: Nitinol engine

06/26/2016 11:11 PM

It would also be interesting to know the hp/weight, hp/volume, and hp/cost ratios.

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#10
In reply to #7

Re: Nitinol engine

06/27/2016 7:50 AM

I thought about how the stresses that are induced over time (Which is the drive mechanism), how this would effect the life of the drives., I came across this paper.

Reinforces what you pointed out.

Which looking at the efficiency that was presented one could extrapolate power output using known given inputs, (such as CSA of Nitinol, ΔT, etc...). Keeping in mind this is still a lab model.

a schematic displacement–temperature curve under constant tensile force for Nitinol that indicates the transformation temperatures as well as the three general regions for which fatigue data have been generated. The monotonic stress–strain curves at test temperatures: b below Mf (100% martensite), which is characterised with a low stress plateau and a large remnant strain after unloading from 6% strain; c above Af (100% austenite), which is characterised by an increased upper stress plateau (transformation from austenite to deformed martensite), an unloading plateau (transformation from martensite to austenite) and a return to the original shape; d above Md, the temperature above which plasticity is the dominant deformation accommodation mechanism. After Pelton et al.7

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#17
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Re: Nitinol engine

03/03/2017 10:36 PM

Using supercapacitor the record for return to martensenic for was fractions of a sec.

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#15
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Re: Nitinol engine

02/27/2017 2:25 AM

So, to simplify further for the sake of laymen e.g. myself:

Maximizing thermal efficiency would necessitate a wide hysteresis, i.e. difference in temps between As and Mf ? If so, is optimization for it's own sake necessarily pragmatic?

For example, new Ni-Ti-Cu ternary alloys have been created and are available with very narrow hysteresis ranges of +/-5C [would that be 9 degrees F?] making it possible to produce useful mechanical force from relatively small environmental temperature differences.

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#16
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Re: Nitinol engine

02/27/2017 3:10 AM

"hysteresis ranges of +/-5C" Sorry, that should read: "hysteresis ranges of < 5 C"

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#20
In reply to #7

Re: Nitinol engine

01/05/2022 10:26 PM

Although mathematics were once considered my forte, I got lost within the cryptology of it and the fact that I can't see the physical world in terms of numbers alone. So what is h value?

So the efficiency of an engine would depend on the temperature differential between the Martensite and Austentite phases?

(They) did something as simple as adding copper to the amalgam, and achieved transition in as little as five degrees F temperature differential as of recently. SINCE either inputting heat or mechanical energy have been the main means to produce power from now onto antiquity.... exactly WHAT would be the limitations except a failure to translate numbers into a practical model?

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#9

Re: Nitinol Engine

06/26/2016 11:30 PM
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#12

Re: Nitinol Engine

06/28/2016 12:31 PM

I have heard of some applications a few years ago where nitinol was used in vent panel actuators in nursery greenhouses.

If you could couple this up with a free energy source, such as solar, you might be able to make something of it.

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#18

Re: Nitinol Engine

12/24/2017 4:57 PM

I thought I posted this yesterday, but I guess not. I'd say, that indeed it can be scaled up. How's this for scaling? Huge Nitinol Spring. It gave me the incentive to build a miiniature heat engine based on the same principle. The springs I was able to get were from Belgium about 10mm in diameter, 30mm long unstretched, and 1mm in cross section. The nitinol had an activation temp of 114F and the springs were extendable again after cooling approx. 20F.. Video posted on YouTube Dual-spring Nitinol Heat Engine. I appreciate your impressions of the above videos. I have since designed in 3-D software a prototype sketch of a solar-powered design...

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#21

Re: Nitinol Engine

01/05/2022 10:29 PM

Why did this thread hit a brick wall?!!!

“It’s not a cheeseburger we’re talking about... so you have to be able to focus on one thing at a time, not four things,” said Kimberly Bailey Parr.

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#22
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Re: Nitinol Engine

01/06/2022 2:38 AM

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