I've been pulled onto a project that has become the victim of creeping elegance. The original idea was to blend fuel manually from jerry cans. Then it was decided that the amounts had to grow and so a system of two batch controllers was purchased with a system of two pumps and flow meters to pump the two fuels into a tank. Now the system is supposed to run over night and mix new batches of fuel automatically - the tank is too small to run the engine over night on one fill.
Turns out the batch controllers that were purchased can't be controlled by a computer. I am now trying to find a replacement batch controller but it seems that very few of these units are set up so that they can run in manual mode or be controlled by a PC using RS232 communications. The control on the RS232 is very limited. My searches so far have found nothing in a batch controller that will accept external programming to set and start the batch run.
Does anybody have any experience with this? I am getting the impression that using a "batcher" is the wrong way to go about this. It would seem that using a PC application (e.g. LabVIEW) with a manual or auto decision and GUI is the better way to go and then just scrap the batch control units completely. I would just monitor the flow meters in LabVIEW and drive the pumps with a couple of I/O.
But I don't want to re-invent the wheel. Is there a batcher that will accept exteral control?
Thoughts? Thanks!
Yeah, in case you haven't noticed I've never worked with batchers before....