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Three Wire RTD Connection

04/24/2009 2:22 AM

Three wire method of connecting an RTD is popular as the calibration is relatively immune to the distance of the RTD from the signal conditioner (henceforth refrred to as SC). The method utilises the drop in one line to cancel the drop in another line. Consider that a two wire RTD is all that you have and is at a distance of 1 metre from the signal conditioner. Consider that it is excited by a current Iexc. (Bridge method is discussed later). Normal measurement will result in error due to the resistance of lead wires W1 from SC to Hi and W2 from SC to Lo of RTD. If you now have an additional wire W3 to the low end of the RTD, which is used to "return" the current Iexc (fed to RTD) at SC end, you have a three wire conifuration that yields two voltages at the SC end, from the RTD, viz, "elow" through W2 from the lo end of RTD, and "ehi" from the Hi end. If elow is fed to high impedance amplifier, there will be very little current in W2. This is how this three wire works!!.

The aim is to measure the voltage Vrtd across the RTD.

This is obtained as ehi - 2*elow. At the SC end twice elow is subtracted from ehi to get the voltage Vrtd across RTD without error. The assumption, a very valid one, is that resistance Rw3 of wire W3 is equal to resistance Rw1 of Wire W1.

Example: If Res of RTD is 175.8 ohms and Iexc is 1mA, Vrtd will be 175.8mV. If Rw1 = Rw3 = 1ohm, then elow will be 1mV being Iexc*Rw3. However

ehi = Iexc*Rw3 + Vrtd + Iexc*Rw1

since the excitation current flows thorugh W1 and returns through W3. The voltage returned by W2 is elow. This is same at both ends.

elow = Rw3*Iexc.

The operation at SC, ehi - 2*elow yields Vrtd if Rw1 = Rw3.

RTD end SC end

Loside = Rw3*Iexc elow = Rw3*Iexc

Hiside = Rw3*Iexc+Vrtd ehi = Rw1*Iexc +Vrtd+Rw3*Iexc

Note: If a bridge configuration is used, RTD forms one arm and a resistance say Rx is used at SC end to form an equivalent arm. In this case Rx should be connected to W2 at SC end while W3 "returns" the total current back from the RTD end. If each arm of bridge carries 1mA, current in W3 will be 2 mA. For zero error, Rw1 should equal Rw2 in this case. The bridge output after conditioning in SC remains unaffected by low (but equal) values of Rw1 and Rw2.

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#1

Re: Three wire RTD connection

04/24/2009 3:11 AM

If you could post a drawing, I might be able to understand what you're getting at.

regards,

Vulcan

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#2
In reply to #1

Re: Three wire RTD connection

04/24/2009 4:31 AM

Figure showing connection of an RTD at a distance of 1metre

A current of 1mA flows from SC to RTD Hi through W1. At eHi, voltage is higher thatn at RTD Hi by the drop in this wire. (RTD Hi has a voltage of Vrtd +elow.

The same current returns through W3 to common of SC (which provided the excitation current)

W2 just provides the same voltage as available at RTD Lo to signal conditioner! No voltage drop in this wire!!This voltage is Iexc*Rw3.

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#3
In reply to #2

Re: Three wire RTD connection

04/24/2009 5:32 AM

Er, and?

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#4
In reply to #3

Re: Three wire RTD connection

04/24/2009 7:04 AM

Current source operated and bridge configured RTD's with

3 wire connection :

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#5
In reply to #4

Re: Three wire RTD connection

04/24/2009 8:12 AM

I've found that people find it easier to understand when you present them with a simpler concept. I usually use this one:

Just measure the resistance across A and B (RAB) and then measure the resistance across B anc C (RBC). Then subtract the two resistances and the result is the resistance of Rrtd.

This is valid only if R1, R2 and R3 are all equal, which is why they always say that the three wires in an RTD circuit should be the of the same length to ensure that they have equal resistance.

regards,

Vulcan

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#7
In reply to #5

Re: Three wire RTD connection

04/24/2009 9:13 AM

Now, that makes a lot of sense.

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#6
In reply to #4

Re: Three wire RTD connection

04/24/2009 9:13 AM

And?

Come on. Where's the punch line?

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#9
In reply to #3

Re: Three wire RTD connection

04/24/2009 9:35 AM

Ahhh . . . I finally figured out that venku isn't asking a question! He's just spreading his knowledge around for the rest of us!

Thanks!!!

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#13
In reply to #2

Re: Three wire RTD connection

01/15/2012 10:35 PM

Hi ,

We have a 12.5 MVA 34.5 kv / 4.16 kv Power transformer , which has a 3 Wire RTD for Oil temperature monitoring . The transformer is working fine about 65 % only loaded , no abnormal current raise , no faults on the load side recently , the temperature of oil is about 54 Deg C for the last two weeks , as displayed in the DCS trend.

The problem is the transformer tripped on Oil temperature high ( Trip set at 90Degs C ) , though the DCS trend couldn't capture it but the DCS alarm summary has a record stating that the oil temp went high to 106 Deg c suddenly for a fraction of a second and returned back to normal temperature .

During the investigation found all ok with the trip circuit loop , no abnormality of loose termination or a malfunction of Temp monitor controller etc.,. Only thing which was noticed is that though the 3 wire RTD ( 10 Copper ) is connected properly , the cable shield is left ungrounded .

The question is , Can this signal wire pick up stray noise and make the temperature raise to 106 Deg C momentarily and that resulted in a trip ? Is it necessary to ground the shiled of the signal cable ?

Can we conclude the non-earthing of the RTD cable could be the cause for the trip of transformer ? Otherwise , the electrics are perfectly ok .

Request those experienced to offer valuable feedback .

Thanks and best regards,,,,,

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#8

Re: Three Wire RTD Connection

04/24/2009 9:19 AM

Are you selling something, or is this just a random outburst?

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#10

Re: Three Wire RTD Connection

04/25/2009 11:21 AM

Thanks Venku about RTD Informartion...........

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#11
In reply to #10

Re: Three Wire RTD Connection

04/27/2009 1:53 AM

Wow! Thanks. That makes the whole effort worthwhile.

A point to note is that this technique is useful not only for unknown (but equal) lead resistances but also for their temperature variations. Generally copper wires are used, and copper has a positive temperature coefficient of about 0.4% per degC. Since all wires will have a higher value at a higher temperature, temperature effects are also minimized by this philosophy.

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#12

Re: Three Wire RTD Connection

04/27/2009 5:55 AM

??

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