Recently
(about six months back) my nephew's daughter, aged about six, asked
me … "Uncle! How do we change our direction while walking?" I
was instantly spellbound! I just blinked for a moment, as I could not
figure out any answer. But then, I had to find answer to the child's
inquisitiveness. The following interactions resulted:
Me:
Priya, just start walking straight
Priya:
OK uncle … I am walking
Me:
Now, slowly turn right
Priya:
Yes uncle, I am doing that
Me:
Turn right again
Priya:
OK uncle
Me:
Now stop!
Priya:
OK uncle
Thereafter,
we started discussing about the various human system-interactions and
"brain functions" that finally culminated into the way Priya
performed …
This
incident triggered me to rack my brain, bringing to fore many of the
hundreds of technical developments and other techniques that I had
innovated/ invented over the years, in a career that spans from 1971
till date! I thought about my (perhaps) first Practical Technique/
Technology – still not patented!
The
problem was to counter the "steam corrosion" of my non-plated
steel mold for a Melamine Platter. The year was 1979 – my factory
was located in a dilapidated village (Kottayam, Kerala State;
approximate location = 9.5 N 76.5 E). The top surface of the Die
corroded, each time the Melamine Design Foil was used to decorate the
product. This problem needed that we cleaned the top die surface with
an emery of 600 mesh, each time the mold is opened after one cycle.
The die temperature being 150o C, the technique needed was
very complicated and time consuming. More over, the nearest place for
us to get the Steel mold plated using hard-Chrome was Bombay, which
is situated about 1800 km away. Incidentally, we were manufacturing
Melamine Dinnerware, in which the Platter (about 320 mm Diameter) was
one Dinner Set-component. Taking the mold to Bombay, plating the
surface and bringing back to our place … all these would have cost
me three times the total cost of the Mold itself (at that time my
Mold cost, manufactured in my own Tool-room, was about Rs.7500 = US
$1000, as in 1979). And, I would also loose a clear one month of
production/ marketing. So, I decided to do something drastically
different, and came up with a "fantastic" solution, after one
week's creative thinking, imagination, and re-searching various
Physics/ Chemistry principles/ laws/ effects. The mold was opened
into its two components (top Die and Cavity) and the two pieces were
separately treated with pulverized Potassium Permanganate (400 mesh
size), at 200o C. My problem was solved, without
hard-chrome plating! I am not going into the "technology"
involved, but the fact that I could solve my original problem through
this unconventional method is significant.
I
am sure, every one of us in CR4 would have encountered various field
level problems, and many unconventional solutions to such problems
would have resulted in saving costs, creating new products … and at
times helped us to set up new, thriving businesses.
What
do we "term" this process of creativity, imagination, innovation
and "problem-solving" acumen in many persons that result in such
"out-of-the-box" end results? It would not be appropriate to
express the totality of the processes involved in arriving at the
"practical end result", in terms of creativity, imagination,
invention, innovation … etc.
The
word that I felt most appropriate: TECHNIMATION.

We
may define TECHNIMATION: … the creative and imaginative
processes (the art and science) that take us toward a working model
of a solution from an initial problem-situation.
The illustration shows that there are five ground level stages
involved: Idea stage; Concept stage; Creative Formulation stage; Initial Model stage; Final
Working Model stage.
Technimation
would not take us to the optimized engineered solution; for that
would need many more refinements, after various field level tests and
usage feed-back. The real DESIGN would start, only after this
Technimation. Interestingly, while Technimation would be possible
only through human brain, automation could be carried out
through robotics and other non-human mechanisms!
The
experienced and incisive engineers in CR4 may kindly express their
ideas and opinions on this new technology term: TECHNIMATION