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Flourescent replacements

02/13/2010 7:42 PM

Is the quality of the LED tubes being offered as replacements for 36w flourescent tubes good enough to begin a retrofit programme?

Is a 50,000 hour life span realistic?

cheers

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#1

Re: Flourescent replacements

02/13/2010 11:05 PM

See, I dont really know what all parameters you include when you say "quality", but I had a meeting with certain vendors few weeks back regarding lighting of plant area and street... and it was concluded that its best to go with conventional fittings in plant areas whereas the primary and secondary streets within the campus can should go with LEDs...
And about the 50,000 hours life: thats actually not very accurate in our case; its comes to somewhat around 35,000. Actually you need to take the ambience into account, assuming all the other parameters remain normal, as per the manufacturers specs...
Hope it helps!!

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#2
In reply to #1

Re: Flourescent replacements

02/14/2010 12:12 AM

Hi krahul,

Thanks. Out of interest, what type of fittings and lamps did you go for in the project mentioned and why?

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#3

Re: Flourescent replacements

02/14/2010 4:21 AM

I am curious to know progress on your project. My understanding is power LEDs (1 w and more) have a declared life of 50,000 hours. but kindly understand some thing not explicitly told to you. For example lumen out put of a very fresh LED is L lumens, it drops down to about 50% of L in just about 7,000 hours. Some LED a manufacturer put it in his power point, others confirmed to me during coffee brake during presentations. Kindly get this from technical people, not jsut marketing chaps. Further LEDs are sensitive to slightest over drive. Ultimately your LEDs will go bad in 5, 000 to 10,000 hours and when you ask LED manufacturer- he will blame driver manufacturer, environment, ambient etc etc.

I will be keen to learn more from your practical experience.

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#4

Re: Flourescent replacements

02/14/2010 9:05 AM
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#5
In reply to #4

Re: Flourescent replacements

02/14/2010 11:08 AM

Thank you very much for the link to Philips Lumilux LEDs. Will study carefully. Unfortunately many LED manufacturers dot not give this dat and I have personal experience of LED failures - degradation failure due to over drive, & instant failure due to short spikes on DC supply etc.

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#6
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Re: Flourescent replacements

02/14/2010 10:30 PM

LED lights are pushed to get high lumens/watt = shortens life. They are also made with insufficient heat sinking = shortens life.

If you create a design that does not push the lumens per watt and has a heat sink made so that dust and fluff will ensure it lasts 100,000 hours, then you can make 100,000 hour LED lamps. They will be a little less bright, but you may not need a socket, they can last the life of the house, as they do now in modern instruments. Of course, they need to be protected from voltage spikes = quick death

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#7

Re: Flourescent replacements

02/15/2010 12:51 AM

I am not yet familiar with the fluorescent tube replacements, so I can't respond to that. I will be anxiously awaiting more info on them. Do you have a link?

Regarding the 50,000 hour lifetime: I have a number of LEDs (red power indicators) that have been glowing with roughly the same brightness 24/7 for about 30 years, which is over 260,000 hours. I also have an LED clock of about the same vintage; most of its LEDs aren't illuminated 24/7, but after roughly 30 years, not one of its 32 or more LEDs has failed. I realize that these put out a lot less light than the white LEDs you are referring to, but they were made using the technology of 30 years ago! 50,000 hours is less than 1/5 of the already proven life of (some) LEDs.

Most white LEDs use phosphors to convert UV and other higher-frequency waves to lower frequencies, so the life of these phosphors might limit the useful life of the units, but it doesn't seem to be the phosphors that fail in fluorescent lamps, so I don't expect phosphors to limit the life of white LEDs either.

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#8
In reply to #7

Re: Flourescent replacements

02/15/2010 3:22 AM

If you go to this link it will give you some inforamtion on products available

Lightenup

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#12
In reply to #8

Re: Flourescent replacements

02/15/2010 12:11 PM

Thanks. I haven't yet seen these in the USofA...

Dick

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#9

Re: Flourescent replacements

02/15/2010 9:22 AM

This is a bit of a side note but Texas Instrument has a really nice cookbook on their offerings in their drivers for LED lighting applications. It provides a lot of answers about "modern" LED supplies.

http://focus.ti.com/lit/sg/slyt349/slyt349.pdf

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#10

Re: Flourescent replacements

02/15/2010 9:48 AM

Thanks for all the various comments. I have been thinking (but not looking very hard) about LED flood lights to replace the 300 watt incandescents in my Church. Apparently not readily available yet from the little I have found; also quite expensive. Plan to check out Phillips.

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#16
In reply to #10

Re: Flourescent replacements

02/19/2010 4:17 AM

Before you spend money on LEDs, try finding (reflector) compact fluorescent lights (CFLs). CFLs are always more economical than staying with incandescent bulbs. It is not even worth waiting for the old bulbs to burn out. You may want to increase the number of lamps instead of aiming for a 300 watt equivalent replacement, as the cost goes up with low-volume production models. On the other hand, if you use cool-white CFLs, the increased efficiency may permit a lower lumen rating. Buy a few and see.

If you have to dim the lights, a special dim-able CFL model is required; always more expensive, but usually a controlled-start ballast. Dim-able CFLs also have the virtue of surviving brownouts - the bane of electronic ballasts.

The big issue with fluorescents' is cold starting. If you can find bulbs that start with a short delay, they are likely controlled-start electronic ballasts and may start reliably in cold weather, just more delay and dim at first. These also withstand frequent on/off cycles, and have a longer life in general.

I personally feel its is important to provide surge protection for the branch circuits that CFLs are installed on.

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#11

Re: Flourescent replacements

02/15/2010 9:53 AM

In answer to your question the average LED tube being offered for replacement of 4ft 36w T8 lamps only gives 35 to 60 percent of the 36W lamp lumens depends on Quality of the LED's used and the power they are driven at. Typical values I have measured for a 36W replacement are 230V 0.125A giving 28.75VA and power of 21W which indicates a power factor of 0.73 and 1340 to 1365 lm measures in a Sphere this equates to 64lm/circuit watt, not very efficient . As you may well know LED's are temperature sensitive and high junction temperatures will shorten the LED's life so watch the heatsinktemperatures. My suggestion is use Long life 36W lamps such as the Phillips, Osram or Sylvania 40,000 hr Xtra lamps which also have about 100 lm / watt circuit efficacy depending on the circuit type.

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#13

Re: Flourescent replacements

02/15/2010 10:37 PM

I have been seeing so many comments on how life of LED is affected by over driving etc etc. It struck me that as electronic engineers, we all provide large safety margins of operation when we use transistors, diodes, MOSFETs, thyristors etc etc. If same is applied to operating LED, we should be driving it at nearly 50 to 75% of the current rating mentioned by the manufacturer- in which case the lumen output will be lower, more LEDs will be required for same total lumen output, final cost will go up and everything will be uneconomical. LED manufacturers and marketing people have created a big hype and misleading less technically discerning customers.

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#14
In reply to #13

Re: Flourescent replacements

02/15/2010 11:06 PM

Have you ever noticed that the compact fluorescent lights that are rated for 10,000 hours usually fail to reach 2000 hours, and when you look at the fine print you have to send in $3.95 shipping charge as well as the shipping of the bulb to them, which is another $3.95 or so, so these bulbs have zero warranty. Most of them are low grade crap.

Now with LEDs, it costs $$ to put in a better heat sink and a better regulator as well as many other design aspects, so the makers build them to run hot and die young, confident that you will not be bothered to warranty return a bad bulb. All the pro installers know this and they have learned what not to buy. They do not buy the real cheap ones, with the large specs....they know they will fail and if it is in your walk in vooler, the butcher shop will make you warranty it, even if you cannot get a warranty from the supplier of the LED.(in China?). What this means is LEDs are not yet cheap enought for wide coverage. The automakers use LEDs and they cover the quality very well, so theirs will endure. They cost too.

One problem is some of the cheap product makers have deliberately priced their products very high, with large profits, on the basis that the philosophy "you get what you pay for", will make their LEDs appear to be high quality.

How is this solved? Only with testing and experience. You have to buy LEDs, inspect them, test them for heat, bright, color etc, and test every new batch you get.

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#15
In reply to #14

Re: Flourescent replacements

02/15/2010 11:26 PM

Very well summarized the real issue behind LED application - as it stands today. This is the real crux of the matter. I jsut wanted to mention here that I have visited a few LED manufacturers in China. They are actually buying LED dies from US etc and just assembling / oackaging them

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#17

Re: Flourescent replacements

02/08/2011 5:39 PM

in my experience, it could be, as long as the chip was high quality, properly heat sinked, and NOT OVER DRIVEN

don

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#18

Re: Flourescent replacements

10/14/2024 5:07 AM

<...50,000 hour life span...>

5.7 years. Hmmmm.

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#19
In reply to #18

Re: Flourescent replacements

10/14/2024 11:26 AM

50,000 hours is quite possible, depending on the quality of the LEDs and any phosphors used. I installed an LED in a doorbell button about 35 years ago. It has been glowing 24 hours a day every day since then, except for the short times it goes out when someone presses the button to announce their arrival. That's well over 300,000 hours of operation.

Of course at that time the only LED color available was red, while this discussion is regarding white LEDs, and today's LEDs can be vastly brighter than was possible back then. That brightness may limit the life of the LEDs. Also, I believe most white LEDs still use phosphors to obtain the white color, so the phosphor may limit the useful life of the unit, as it did on CRT displays.

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#20
In reply to #19

Re: Flourescent replacements

10/14/2024 8:06 PM

Street lamps in the Baltimore area have been having issues with the yellow phosphors burning off and displaying a rather purple-ish light.

https://www.aacounty.org/county-council/council-districts/district-5/district-5-blog/are-you-seeing-purple-street-lights

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