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Maintaining Different Pressure in Different Rooms

06/28/2010 8:30 AM

How we can maintain different pressures in individual spaces.

Particularly in Pharma industries they are maintaining different pressures in different rooms.

Advance thanks for your reply

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#1

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 8:57 AM

Keep the door between them closed, perhaps?

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#2

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 9:08 AM

While I read this and your other questions and posts on CR4, I cannot help but wonder what you have done with the money you should have spent on books.

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#3

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 10:34 AM

Even if door closed, How we can maintain, How i can know the difference in pressure in each space

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#4
In reply to #3

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 10:41 AM

Hello maglak@mail.com

Yours truly is a large question. Can you tell us just which parts you have figured out, and which parts are giving you troubles?

This pressure transition space; is it for the product inflow/outflow or personnel in/out?

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#8
In reply to #4

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 2:02 PM

Doorman,

Does your "Chick Magnet" look anything like this? I know this is OT.

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#9
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Re: Maintaining Different Pressure in Different Rooms

06/28/2010 2:20 PM

The 'Mystery Machine' is a one paradigm I am using.

With that particular Chick Magnet, this guy

was able to attract this chickI am trying for similar results!

(She does not need to be a redhead. )

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#10
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Re: Maintaining Different Pressure in Different Rooms

06/28/2010 2:42 PM

I'd hold out for a three dimensional model, if I were you.

More substance/better parts.

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#11
In reply to #10

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 3:06 PM

Well, the two dimensional 'Chick Magnet' attracts two dimensional chicks; I am running under the assumption my three dimensional project will attract three dimensional targets. However, I had not considered the possibility I might actually attract two-dimensional figures... there would be a definite issue with the DCI (Doorman/Chick Interface) in that event.

I will proceed with caution. Thanks for the heads-up!

This is one post a moderator really should whack up my OT points!

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#24
In reply to #4

Re: Maintaining Different Pressure in Different Rooms

07/09/2010 3:25 AM

HI Doorman Nice to meet you

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#5

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 12:02 PM

Seriously, you cannot figure out how to maintain a relative pressure differential?

After I set up a little thought experiment, I will ask you a couple of simple questions. You have two volumes of space; chambers A and B. These two volumes of space have the same convenient inert gas of air in them but at different pressures; A' and B'. A>B A'>B'. Initially these two volumes are isolated from each other by a closed valve. At the moment that this valve opens what are the pressures of chamber A and B? What happens to the gas in chamber A and B over time? What happens to the pressure in A and B over time?

With the exception of the first question, I do not want an exact answer.

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#6

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 12:33 PM

I think his question was not really understood.

He has different rooms and each room has a leak (continuous or discontinuous), what he wants is to maintain in every room despise the losses the required pressures.

part of the answer was done: limit the leaks as low as possible

second part of the answer is :supply for each room enough gas (air or other kind) to compensate the losses.

So that you need a pressure measuring device to monitor the pressure in every room and second a gas source from which you obtain the leak compensating flows. The supply is function of the losses so that the system should be able to supply for the compensation of the maximal leak and stop when the pressure has reached the prescribed level. Your supply should thus be able to supply as well >than the highest requested pressure in a room.

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#7
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Re: Maintaining Different Pressure in Different Rooms

06/28/2010 1:20 PM

I agree, but I was hoping to get this student to think and to demonstrate that he/she can think, instead of just spoon feeding an answer. Particularly after Doorman's accurate but sharp rebuke.

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#18
In reply to #7

Re: Maintaining Different Pressure in Different Rooms

06/29/2010 1:41 PM

Sheesh.

Well, redfred, it appears you and I are the only ones that can sniff out a student.

I think I have had enough. See ya later.

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#19
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Re: Maintaining Different Pressure in Different Rooms

06/29/2010 2:24 PM

Yeah, I agree. I guess we'll just have to chalk this one up to my sick idea of preemptive job security. Instead of helping a student to learn how to think, this blog has helped to make an incompetent engineer.

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#20
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Re: Maintaining Different Pressure in Different Rooms

06/29/2010 2:34 PM

I agree, I was not sure he is a student but I limited my input to generalities and basic principles.

I insisted several times that participants should avoid to do the work but only give hints.

Unfortunately participants want to show how good they master the subject and do not realize that they harm by giving all as pre chewed detailed informations.

We cannot avoid this behaviour since it is soo rewarding to show how much one knows.

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#21
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Re: Maintaining Different Pressure in Different Rooms

06/29/2010 3:12 PM

We might have avoided this behaviour and on occasion have with those who actually wish to learn. But in this case the OP returned to only comment about the set up. We cannot help those that refuse help.

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#23
In reply to #20

Re: Maintaining Different Pressure in Different Rooms

06/29/2010 4:45 PM

Hello nick name.

I didn't mean to slight you or the other guys by not making my comment to you all, as well as redfred. Most of us can tell a homework troller.

I think some of these guys have learned to play a cat-and-mouse type game, getting us to give more than we usually would.

Our OP has 33 posts, of which 21 are threads, and they all start "How do you..." or "Can you tell me..." and continues with a question copied (more or less) verbatim from a test sheet. That I could see, not once returning to acknowledge some constructive assistance, or in some cases the answer he could write down!

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#12

Re: Maintaining Different Pressure in Different Rooms

06/28/2010 11:28 PM

Hi guys this is a serious question. These recent years Pharmaceutical rooms, and clean rooms in general such as operating theaters in hospitals are required to have positive differential pressure with respect to corridor or other adjacent rooms. The purpose is keeping out side air from contaminating the room when a door is opened. This is achieved usually by a DDC, a Fresh air fan ( Optional VFD driven motor), and a differential pressure switch (DPS) or a differential pressure transmitter (DPT). I will describe how I achieved this in some medical and pharmaceutical rooms. A PID loop is configured in a DDC such that it will keep the reading from the DPT at the setpoint variable by applying the output of the PID to the VFD of the fan. It is this simple. All you need is 1 Analog Input 1 PID loop and 1 Analog Output. In this way you can control the pressure in a room at any degree desired by changing the setpoint. Of course you can have an external unit for the setpoint in which case you need 1 more analog input. I hope this will illuminate you.

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#14
In reply to #12

Re: Maintaining Different Pressure in Different Rooms

06/29/2010 8:48 AM

Good morning MOURADIG. Nice to meet you.

You are correct, this IS a serious question, and I believe it to be even more involved and complex than your description. The worm 'pharma' in the OP tells me that we might be talking about a Pharmadule module, and he/she is asking about the varied airlocks or security interlocks that are required for operation.

The OP (original post) sounds more like a homework question than an engineer's inquiry. If this a student, I hope to help him/her think it through, so he/she might arrive at some version of an enlightened conclusion. If it is some design professional, we need a lot more information regarding the stumbling block.

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#13

Re: Maintaining Different Pressure in Different Rooms

06/29/2010 12:44 AM

Here is a graphic for a radiopharmaceutical room.. with differential pressure sensors across the doors, to show when they were open. of course these are wired to digital controllers and show as alarms on the HMI.

Overall, to simplify, the air handlers pulled air through the massive HEPA filter banks, which drew air from the central zone of the building. The building was designed to have concentric rings of decreasing pressure zones, so the lowest air was in the center. All air was drawn through the stainless steel nuclear exhaust (filter) system. As radioactivity in this case is airborne, then controlling the air largely controls any leakage, and ensures all passes through the filters. The output of these filters was less than the backround radiation, which made the entire building a nuclear filter.

Chris

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#15

Re: Maintaining Different Pressure in Different Rooms

06/29/2010 11:57 AM

In our various biomedical manufacturing facilities this is purely routine. The room with the highest cleanliness level is also at the highest pressure. Any leak when a door is opened is from a cleaner to a less clean area. Additional air curtains are used where critical. Each such space usually has its own air handling + AC units. Even temperatures/humidities may be different. Wherever there is a differential, Low Differential pressure sensors (1 mm water gauge accuracy) are used. The problem is that in use the filters tend to choke reducing delivered pressure. Each filter unit also has differential pressure monitors to enable early cleaning. Bioramani

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#16

Re: Maintaining Different Pressure in Different Rooms

06/29/2010 12:17 PM

Maintaining pressure in any vessel or room is accomplished with a closed loop, electronic proportional pressure regulator. This is the type of precise control that we do. You would need to know what pressure range you want to control and what analog signal you wish to use to control it with, such as 4-20 mA, 0-5 VDC, or 0-10 VDC. This could then be controlled through a plc or even through a simple potentiometer.

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#17

Re: Maintaining Different Pressure in Different Rooms

06/29/2010 1:28 PM

It is hard to believe that your question is a serious inquiry, but on the off chance that it is;

First, the purpose of maintaining differential pressure between rooms is to prevent contamination from migrating from the surroundings to the cleanest room, or to prevent contamination from migrating from the dirtiest room to the surroundings. The first case would apply to keeping pharma products clean and the second would apply to keeping the surrounding free of toxic/radioactive material.

Let's assume that there are two rooms in the system. The first room is totally contained within the second room, and access between the two rooms is by way of an air lock. Access from the surroundings to the first (outer) room is also by way of an air lock. The objective is to keep the material in the second room free of outside contamination.

The design concept would be as follows;

An air supply fan provides HEPA filtered air to the first room at slightly above the pressure of the surroundings. The differential pressure is maintained by regulating an exhaust vent damper which vents excess air to the surroundings. This vent can be from the room to the surrounds or from the supply duct to the surroundings; however, I prefer that it be from the room to the surroundings to take advantage of the damping effect of the room volume. Obviously, you want to minimize the amount of spilled air. Access to the room is only by means of the air lock so as to avoid large swings in the filtered air demand.

A exhaust fan removes air from the second room which is kept at slightly negative pressure relative to the first room by regulating a damper between the first and the second rooms. A second set of HEPA filters located in the duct between the two rooms insure that the air moving from the first to the second room is at least as clean as the air in the first room.

And finally, an exhaust fan removes a constant quantity of air from the second room, passes it through a set of HEPA filters, and exhaust the air to a suitable abatement device to atmosphere.

Each of the HEPA filter sets can be just high efficiency filters only, or they can be chemically treated filters to remove vapor contaminants as the situation requires. The filters can be single elements or parallel lines of three of more elements in series. Depending on the need for continuous operation and the difficulty of system decontamination prior to maintenance and reestablishing a clean environment. In most cases 3-5 series filter elements piped to allow lead-lag configuration between the on-line filters is sufficient. The dirtiest filter element is always piped as the first in series.

Also the control system can be relatively simple or very complex depending on the tolerances that need to be maintained.

In most cases, the design needs to be done by a firm that has experience in clean room design (or contamination control) and has access to the dynamic computer models that allow off line testing of the design concept.

Hope this helps.

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#22
In reply to #17

Re: Maintaining Different Pressure in Different Rooms

06/29/2010 3:20 PM

"Each of the HEPA filter sets can be just high efficiency filters only"

Ga overall.. but just for clarity, HEPA means High Efficiency Particular Air.

Chris

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#25

Re: Maintaining Different Pressure in Different Rooms

12/22/2010 5:54 AM

xz

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