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Anonymous Poster

Pressure Switch

08/09/2010 11:41 AM

I have a pressure switch of which set point is 1415psi (as per data sheet). the min / maximum line pressure as follows 1340 psi/1415psi.

Normally we do calibration by fix the setpoint on 1415psi.

but vendor did calibration like this way(all units are taken in psi)

setpoint on off switch differential

290 245 290 45

1000 965 1000 35

1715 1680 1715 35

can anybody tell that did vendor calibrate in the right way /if so then what is the purpose of considering switch differential so high?

thanks

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Guru
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#1

Re: pressure switch

08/09/2010 11:48 AM

The data looks like it is for three switch settings. As none of these comes anywhere near the line setpoint settings, one wonders if this data is for the same piece of equipment?

As far as the differential is concerned, it may well be that the setter has no option on the matter, and this is simply the reading obtained from each switch setting. It is usual for the transition point between one state and the other to differ between rising pressure and falling pressure.

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#2

Re: Pressure Switch

08/09/2010 1:16 PM

If the differential (or deadband) is small, the process will have closer control, but the item controlled (compressor, valve, etc.) will cycle on and off more often.

Conversely, if the differential is large, the process will be less tightly controlled, but the equipment will cycle on and off less often.

Thus there is a trade-off. Your choice will depend on what is more important to your process: tight control or fewer starts/stops and less wear on equipment. It also depends on what differential ranges are available for various models of pressure switch.

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Guru
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#3

Re: Pressure Switch

08/09/2010 7:02 PM

Figures look good to me (tho' you didn't say what the datasheet said about hysteresis).

If you need tighter control, get a "better" (lower hysteresis) switch - or consider using an analogue transducer and a PID controller.

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Anonymous Poster
#4
In reply to #3

Re: Pressure Switch

08/09/2010 11:22 PM

more details about data sheet

service & location for this witch is : sales gas

output action : open on high pressure

pressure element : diaphram

model/manufacturer: zppx-p160 /waaree instruments

calibration looks strange because of so high dead band.

my question is is this the right way of calibration

thanks

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#5
In reply to #4

Re: Pressure Switch

08/10/2010 5:11 AM

What does the switch manufacturer have to say on the topic?

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Anonymous Poster
#7
In reply to #5

Re: Pressure Switch

08/11/2010 1:25 AM

Hi,

What the switch manufacture should say is in this website: http://www.atc-inst.com/ , you can check it now!

AMERTEC

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#6
In reply to #4

Re: Pressure Switch

08/10/2010 5:32 PM

The manufacturer's datasheet states that the differential is fixed (but doesn't specify it). It also states that the repeatability is ±1% and the scale accuracy is ±3%.

The figures you've quoted for the calibration show that the setting is spot-on (the switch cuts off at the set pressure).

A differential of 35psi at your working setpoint of 1415psi is less than 2.5%.

Unless I'm not understanding your question, I don't see any problem. Can you explain more?

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