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Level Switch Displacer Chamber's Vent

07/22/2013 10:14 PM

Hi all,

I'm still new here and wonder whether the topic above has been discussed or not. My doubt is, if a displacer type level switch is to be installed on a pressurized chamber, do we still need the vent connection as per shell std drawing s38.056-D? Basically, my understanding of the vent connection is purposely to create equal pressure so that we can easily drain the level inside the chamber for maintenance purpose. please shed some lights on my query. Thanks all.

Loque

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#1

Re: Level Switch Displacer Chamber's Vent

07/22/2013 11:41 PM

Yes, except maybe in some unusual configurations.

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#2
In reply to #1

Re: Level Switch Displacer Chamber's Vent

07/23/2013 12:18 AM

Thanks Tornado for answering my query,

By saying yes you meant that we still need the vent connection, right? as a newbie, i still could not understand why we need to have the vent on a pressurized vessel, i thought i will be overkill to have the optional vent connection. This is because most manufacturer state vent connection is only optional. I try to google for the purpose but still to no avail. Is it to prime the chamber to avoid airlock?

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#3
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Re: Level Switch Displacer Chamber's Vent

07/23/2013 1:14 AM

If the displacer switch is mounted in a column to one side of the main vessel, as is common, and only the bottom is open, then liquid can enter the column only part way until the gas pressure above stops it. This gives inaccurate readings.

As for the vessel itself, it will need a vent at the topmost point in order to bleed off all air when hydrotesting. However, the topmost point when testing may be different from the installed orientation of the vessel.

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#4
In reply to #3

Re: Level Switch Displacer Chamber's Vent

07/23/2013 1:30 AM

Dear Tornado,

I'm sorry, i didn't explain the matter completely. The level switch will be installed side-side to a bridle/standpipe which also attached side-side to a horizontal vessel. the level switch itself has a displacer chamber by which the displacer moves freely up-down based on level inside the vessel.

As per shell std dwg S38.056-D, it depicts a typical displacer chamber with a 3/4" nozzle connection on the upper side before the top flange connecting to the switch enclosure. My doubt is, if the vessel is pressurized, and we intend to drain the content inside the displacer chamber for maintenance purpose......we don't need to vent first right? provided the diplacer level switch comes with isolation valve at the connecting nozzle, just isolate the valve and open the drain....the liquid will come out....will not get stuck (as per drinking straw case, dip into wwater, close the mouth lid, lift the straw...the water will not go out until we release the mouth lid).....

sorry, if i explained in silly way.....(indeed i'm silly asking this kind of question). I really need to know the purpose of the vent, whether overkill or not if installed on a pressurized vessel.

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#6
In reply to #4

Re: Level Switch Displacer Chamber's Vent

07/23/2013 3:01 AM

To give an accurate reading whatever the pressure, a displacer level gauge needs two connections. That's why all proprietary gauges have two connections.

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#5

Re: Level Switch Displacer Chamber's Vent

07/23/2013 2:33 AM

Where is the vent connection?

Do you have a drawing?

Somewhere in here maybe:

A drawing says more than 1000 words!

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#7
In reply to #5

Re: Level Switch Displacer Chamber's Vent

07/23/2013 3:13 AM

PWSlack, i'm sorry i didn't mentioned it earlier......the chamber that i said comes with upper and lower nozzle connection. you are correct, we must have at least two (upper/lower) connection to get accurate result....but this is another connection slightly opposite to the upper nozzle which told by my superior for vent purpose.

Yes, exactly IdeaSmith....that's the drawing which similar to s38.056-D.....thus my doubt is, since the vent connection(depicted as Y, usually plugged) in the catalog is optional, what is exactly the purpose of the vent connection? is it to prime the chamber?

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#8
In reply to #7

Re: Level Switch Displacer Chamber's Vent

07/23/2013 3:20 AM

Without seeing a vessel drawing, the difference between an upper level nozzle and a vent nozzle is abstruse.

Follow the "for construction" P&ID as it will have been through a HazOp Study for review by all concerned.

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#9
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Re: Level Switch Displacer Chamber's Vent

07/23/2013 3:36 AM

It's a vent nozzle. The purpose is in the words. If it isn't needed, fit a blank. If it may be needed at some point in the future, fit a valve and a blank. If it has some other purpose, then the "for construction" P&ID, which cannot be seen from here, will show it.

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#10
In reply to #9

Re: Level Switch Displacer Chamber's Vent

07/23/2013 3:42 AM

Why the need to vent a stand pipe chamber? as newbie, since there are upper and lower nozzles, pressure difference between gas and liquid i think won't give a difference between the level in the vessel and in the chamber. therefore, i don't see any need to vent the chamber. Please correct me if i'm wrong.....i seek those who have experience with this matter to share their knowledge

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#11
In reply to #10

Re: Level Switch Displacer Chamber's Vent

07/23/2013 10:00 AM

One important reason for having a vent connection near the top of the chamber in a pressurized service is so that maintenance personnel (e.g. instrument technicians) can easily perform a "wet" test of the level sensor. The surest way to test a level sensor's ability to sense a 100% level condition is to flood the chamber fully with liquid and check the response of the sensor. This is easy to do in a pressurized service by first closing the upper nozzle block valve to the process vessel and then opening the vent valve to atmosphere (slightly) until liquid emerges, at which point you know the level sensor's chamber is flooded (100% full of liquid).

This, of course, assumes you have block valves between the chamber and the process vessel located at the nozzles -- the drawing shown in the linked post does not include these valves, which are important not only for this test but also for isolating the chamber so that other maintenance tasks may be performed without depressurizing the process vessel.

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#12
In reply to #11

Re: Level Switch Displacer Chamber's Vent

07/23/2013 10:22 AM

...which would, of course, have come out during the HazOp Study for the plant. GA

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#13
In reply to #11

Re: Level Switch Displacer Chamber's Vent

07/23/2013 8:36 PM

thanks tony and PWSlack for responding....

Yes Tony, in my actual case we do have block valves at both upper/lower nozzle. "wet" test is kinda functional test of the switch, only to check whether it still triggers or not, right?

if we want to sure that the switch triggers at the right level, we must isolate, disconnect the whole chamber and connect a level gauge in parallel right?then we fill lliquid into the chamber via that particular vent nozzle.....then only we know the actual trigger level of the switch right? again correct me if i'm wrong.

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#14
In reply to #13

Re: Level Switch Displacer Chamber's Vent

07/24/2013 3:37 AM

It's all in the postings above.

Good luck with the project.

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#15
In reply to #14

Re: Level Switch Displacer Chamber's Vent

07/24/2013 4:29 AM

Thank you PWSlack.

To the rest who still interested, im sorry im still not satisfied. If we test the level switch by flooding the chamber, it will not indicate anything about setpoint accuracy but only saying that the switch is functioning OK. doubt arises whther it triggers at correct setpoint or not. thus, since there are already block valves and we can easily remove the switch without depressurizing the vessel, i think bench calibration is better and having the vent nozzle in my opinion would be overkill. I invite you to throw your opinion on this.

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#16
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Re: Level Switch Displacer Chamber's Vent

07/24/2013 10:23 AM

Obviously our opinion does not matter.

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#22
In reply to #13

Re: Level Switch Displacer Chamber's Vent

07/25/2013 10:30 AM

Hello Loque,

If all we're talking about here is adding a vent valve, then you are correct: the only test you could do with that vent valve would be a functional (go/no-go) test of the switch. You could not test it for accuracy (i.e. tripping at the correct level).

However, if you wish to facilitate real calibration checks, you can do so rather easily by connecting a sightglass (gauge glass) to the instrument chamber to reveal liquid level inside that chamber even when it is isolated from the process vessel. With such a gauge in place, the maintenance technician would first shut the upper process block valve, then carefully open the vent to allow pressurized liquid to fill the instrument chamber, all while looking at the gauge and at a meter connected to the switch to confirm that the switch trips at the correct level (I'm assuming that the switch in question is a "high" level switch, typically operating at less than its trip level).

If this level switch is important to the function of the process at all (e.g. a high-high level shutdown switch for process safety), then it will be important to regularly test it. The easier you make this task for the maintenance and/or operations personnel, the more likely it will be done. The last thing you want is for a critical test to be so inconvenient that it gets delayed or worse yet falsified by the people who are supposed to do it.

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#23
In reply to #22

Re: Level Switch Displacer Chamber's Vent

07/25/2013 8:59 PM

hi tony,

thanks for the detail explanation, appreciate you still following this thread......as i thought before, but since i have no experience with displacer chamber type level switch, that's why i came here to seek experts' opinion/answers.

thanks again mates!!

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#17

Re: Level Switch Displacer Chamber's Vent

07/24/2013 11:51 AM
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#18
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Re: Level Switch Displacer Chamber's Vent

07/24/2013 8:43 PM

yes srini, not all come with vent nozzle and in manufacturer's catalog, it stated "optional" to have vent nozzle.

this came to my attention since i've proposed a chamber without vent initially, and suddenly required to add the vent nozzle just to comply with S38.056-D, whereas it is only optional in vendor's catalog. can anyone explain on what condition/installation do we need to have the vent connection?

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#19
In reply to #18

Re: Level Switch Displacer Chamber's Vent

07/24/2013 11:22 PM

When complying with S38.056-D, for one example. When the customer's or designers specs call for it, for another.

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#20
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Re: Level Switch Displacer Chamber's Vent

07/25/2013 1:50 AM

which concludes there's no right or wrong by not having the vent connection......

thanks all.

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#21
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Re: Level Switch Displacer Chamber's Vent

07/25/2013 2:01 AM

It concludes nothing of the kind.

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