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Anonymous Poster #1

Leakage Detection Using UV Lamp

09/11/2013 9:21 AM

Hello to all,

Can we use UV lamp to detect Oil leakages i.e.(Mineral Oil ) by using suitable dye?.

i heard that these process followed in automotive industry,through i may not be right.i request you all to please suggest me in this regard.

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#1

Re: leakage detection using UV lamp

09/11/2013 9:24 AM

Maybe, though it would be easier to use a dipstick.

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#3
In reply to #1

Re: leakage detection using UV lamp

09/11/2013 10:23 AM

But this would only tell you that you have a leak, not where it actually is!

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#4
In reply to #3

Re: leakage detection using UV lamp

09/11/2013 10:30 AM

Naturally. Where the leak is will become evident by using the Mk.1 eyeball, with the added bonus of, if there isn't a leak, there's no point in looking for one.

Slam-dunk here.

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#7
In reply to #4

Re: leakage detection using UV lamp

09/11/2013 11:23 AM

So its more the search for hair-line cracks.

There must be some use of UV light?

Maybe solve this if here is too easy!

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#2

Re: leakage detection using UV lamp

09/11/2013 9:49 AM

Google Ultra Violet Leak Detection.

It is used in vehicles, hydraulic systems, air conditioning systems, etc.

Best regards,

John

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#5

Re: Leakage Detection Using UV Lamp

09/11/2013 10:30 AM

If we have to ask we probably cannot.

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#6

Re: Leakage Detection Using UV Lamp

09/11/2013 10:50 AM

UV trace is also added to circuit board conformal coatings and used as an inspection tool to check for completeness of coating.

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#8

Re: Leakage Detection Using UV Lamp

09/12/2013 1:34 AM

UV can, and is used effectively for leak detection of oils but the same problem exists for it as for the simple human eye. Oil tends to coat everything quickly because it is designed to do so. It can even leak straight through steel or aluminum with flaws. By the time you look, it is everywhere. You know it is leaking but you have no idea where at. If you put in UV dye you almost have to guess the right spot and watch it continually to prove whether you are right or wrong. If you put it in and then go take a break, when you get back, it will be everywhere the original oil stain was. I had a procedure I would follow trying to find oil leaks on transformers. I would pull a slight vacuum with a shop vac and clean the unit well. Then I would dust the unit with talc powder and if it stained, then I would clean more until I could dust and get no stain. Then I would pull the vacuum off and pressurize the unit to 5 psi and had people watching all spots. Within a minute any leak showed up as a stain on the talc and could be repaired.

With oil leaks you can see the stain with the naked eye, you do not need the UV.

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#9
In reply to #8

Re: Leakage Detection Using UV Lamp

09/12/2013 2:04 AM

Dear Sir,

Thanks a lot for your suggestion's.

i feel it is right method to find leakages using talc powder.

can we point out slight seepage/pin hole leakages using talc powder?normally we feel problem pointing out leakages at gasket/gasket joints/loose fasteners in transformers.

can you please suggest me how to avoid these leakages and how to point out these leakages if occured.

these seepage are very minute approximately 2 drops per day.

please help me in these regard.

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#10

Re: Leakage Detection Using UV Lamp

09/12/2013 3:42 AM

Hi

you certainly can and the lamp and dye are sold as propriety items. The large manufacturers of tractors and construction kit have used them for a long time now to test for leaks on the end of the production line. The fluid shows up with a luminous glow. It is very effective on new machinery as there is not a lot of grease or oil about and therefore any signs of leakage are easy to spot.

Oliver Dunthorne

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#11
In reply to #10

Re: Leakage Detection Using UV Lamp

09/12/2013 3:48 AM

Thank dear Oliver,

can i know which dye they use?

it will great for mt experiment if it succeeds in my project.

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#12
In reply to #11

Re: Leakage Detection Using UV Lamp

09/12/2013 4:34 AM

Hi

I regret I do not know what dye is used as I bought a unit many years ago and it came with the dye. The lamp works without using the dye but the glow is not as strong. Most manufacturers do not bother with the dye as it is too much bother to put a quantity in each new machine so they just use the lamp with good results.

Regards

Oliver Dunthorne

PS If you go on the web you may be able to find out what the dye consists of.

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#13

Re: Leakage Detection Using UV Lamp

09/12/2013 4:57 AM

just use OBA, optical brightener agent that textile manufacturers use .It should help you to detect leakages. The agent is UV sensitive and you can see a "glaring" spot .Better try in a low light environment or in a dark environment.

The agent is also used to detect contamination in long lines/pipes..etc

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#14
In reply to #13

Re: Leakage Detection Using UV Lamp

09/12/2013 5:01 AM

Dear All,

thanks for your valuable suggestion's.

Can i use these on painting surfaces?normally our transformer is painted with 150 microns.

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