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Cable Sizing

02/18/2014 9:30 PM

hello engineers,

the designed switch gear got 160A AF/ 60A AT MCCB to power 55A load. if i want to select cable for this circuit, do i have consider 160A or 60A AT?

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#1

Re: cable sizing

02/18/2014 9:40 PM

This could easily be one of those questions of the "If you have to ask, you aren't qualified for the job that you are trying to do" type.

Which of those two figures do you think represents the current above which the MCCB will trip?

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#2
In reply to #1

Re: cable sizing

02/18/2014 9:48 PM

yes, iam just a begineer and iam not exactly from core electrical. so i have make sure before i do some thing wrong.

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#3
In reply to #2

Re: cable sizing

02/18/2014 9:50 PM

Don't they have the answer in the back of the book?

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#6
In reply to #2

Re: cable sizing

02/19/2014 12:00 AM

This is not a task for someone who is "just a beginner and iam not exactly from core electrical". You need to hire a qualified electrician to do this for you.

If you decide to proceed without qualified help, you will most likely cause some serious and expensive damage as a minimum and perhaps cause death(s) including your own if you really mess things up.

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#4

Re: cable sizing

02/18/2014 9:59 PM

Also see previous threads on CR4 for this commonly-asked question.

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#5

Re: cable sizing

02/18/2014 10:46 PM

What are "AF" and "AT"?

Is this a motor load, a heater load, a combination load, or what?

Local code(s) will govern, and nonlocal advice may not match.

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#11
In reply to #5

Re: cable sizing

02/19/2014 7:56 AM

"AF" stands for "Amp Frame" - the maximum amp rating the breaker is mechanically built to carry. "AT" = "Amp Trip" - the setting of the breaker's minimum pickup.

The cable should be sized based on the 60A trip setting, because that is what the breaker is protecting. The 55A load gives a starting point, but ultimately if the cable is smaller than can handle 60A continuously, the breaker will not protect it.

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#20
In reply to #11

Re: cable sizing

04/18/2014 5:28 AM

Why are they using 160 A MCCB with trip setting of 60 A? If it is a FDB, 63 A MCB should rather be used...

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#21
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Re: cable sizing

04/18/2014 5:05 PM

It could be because the PSSC is too high for an MCB.

It could also be because the designer specified that an MCCB must be used.

In some countries, and in many industrial applications, MCBs are not all that highly regarded as branch circuit protectors.

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#7

Re: cable sizing

02/19/2014 12:32 AM

I agree, of course, with all other "experienced" engineers-"experienced" means sometime "old guy".However all of us were once upon a time "inexperienced" engineer-and a tiny advise was important. If meaning of AF-is "ampere frame" and "AT "is "ampere rated" then you'll see the AT defines the physical dimensions only, but AT it is the rated. So your cable has to be rated according to AT.

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#8

Re: cable sizing

02/19/2014 1:04 AM

See also:

http://cr4.globalspec.com/thread/36609

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#9

Re: cable sizing

02/19/2014 2:51 AM

it's okay if you don't know about something, it is more important that you want to know something. Also in my opinion, equation never being stupid but ans could be.

Now answering to your question, with exact load, you need to calculate length from source to load for voltage drop. Cable size can be decided based on load rating and allowable voltage drop.

Provide exact load type, length so i can suggest cable length

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#12
In reply to #9

Re: cable sizing

02/19/2014 2:37 PM

DHARAMRAJSINH-

Yes, it is okay if you don't know about something. It is more important to "know which things you don't know about" than it is to want to know something. This aids an engineer to know what he can solve and what he is not capable of solving.

In my opinion, some equations can be real stupid and their answers even more stupid and ridiculous. This is very prevalent in engineers with big egos, even bigger mouths and tiny brains. This condition is often described as "diarrhea of the mouth and constipation of the brain".

Good Luck, Old Salt

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#14
In reply to #12

Re: cable sizing

02/20/2014 12:43 AM

Old Salt,

this forum is for technical discussion, some one has asked the question for solving there doubts.

Instead of giving lecture on use less things in technical forum, it is batter to talk only technical tings.

Good luck,

Dharamrajsinh

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#16
In reply to #14

Re: cable sizing

02/20/2014 4:31 AM

DHARAMRAJSINH,

You have no manners.

For you, a complete newcomer, to lecture a respected, long time member about a forum you have just joined is rude.


You have been a member of this forum for 5 days.

The person you presume to lecture, old salt, has been a member for 7 years, and has proven that he is polite and knowledgeable.


I suggest that you observe the forum for a year, or two, before making any more comments.

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#17
In reply to #14

Re: cable sizing

02/20/2014 8:03 AM

DHARAMRAJSINH-

Out of respect to the other 66,215 members of CR4, this will be my only reply to your posting concerning the purpose of this forum. Many of the members of this forum are very enlightening contributors, they deserve better than what you have attempted to say. May I state that at 5 days with the forum you may want to observe more about its function and participant's practices. Many others have started out that way and are welcome and respected members. Most other members want them here as contributors.

Lyn- Thank You!

Good Luck, Old Salt

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#10

Re: cable sizing

02/19/2014 3:19 AM

The method of installation and its length are also factors. British Standard 7671 gives full protocols for this task. If in doubt, consult a qualified Electrician.

The number of threads about cable sizing has grown over the years to the point of its becoming tiresome. Entering the words 'Cable Sizing' into the Search this Forum box to the right will bring sufficient bedtime reading to provide a cure for insomnia.

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#13

Re: Cable Sizing

02/19/2014 11:55 PM

The key to the design of a circuit such as this (I'm assuming a simple circuit) is the incoming fault level. Find out what that is and proceed from there. The downstream breaker will do nothing for you if the cable has become a fuse!!! It sounds as if you have this circuit breaker which you are going to use regardless......beware. You need the following information: incoming fault level, cable length, supply protection rating and timing and breaker rupturing capacity; then you can get someone to design it for you.

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#15

Re: Cable Sizing

02/20/2014 1:40 AM

his article examines the sizing of electrical cables (i.e. cross-sectional area) and its implementation in various international standards. Cable sizing methods do differ across international standards (e.g. IEC, NEC, BS, etc) and some standards emphasise certain things over others.

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#18

Re: Cable Sizing

02/20/2014 8:59 AM

PeterT in 12 is a good answer..... but as others have said, allow for volts drop as well, if the cables are long.

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#19

Re: Cable Sizing

02/20/2014 10:31 PM

This kind of calculator is really good.

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