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Watt Hour Meter Power Factor Testing

04/25/2014 10:04 AM

Hello all,

I routinely test watt hour meters and have a question about the difference between the power factor tests and full load tests. I recently had an electro-mechanical meter that had no adjustment for power factor. I was able to adjust the light load and full load to 100% registration but the power factor was an abysmal 98.5%. This meter is hooked up to the output of a diesel generator.

I began to wonder about the performance of this watt hour meter unit. If the generator is normally run at full load, what will the watt hour meter display? 100% or something less? Or much, much less?

the generator supplies a single bus 4kv and the majority of the loads on it are large, industrial pump motors (inductive loads).

The meter power factor testing is performed at 50% phase angle (in this case 45 degrees), while I am pretty sure that the motor PFs will be in the neighbor hood of .95 to .98, but that is just a guess.

I am thinking that I could take into account the PF error on the meter and expected load PF and then calibrate the meter for 100.5% (or so) full load and I am thinking that would be much more accurate than calibrating it to 100%.

Thanks for any opinions,

Jim

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#1

Re: watt hour meter power factor testing

04/25/2014 10:55 AM

Your PF is .98? That's not abysmal...that's pretty damn fine per industry norms.

You aren't going to get a PF anything greater than 1.0 (not your 100.5%). That would be over-unity, and is not achievable in this universe.

Your watt-hour meter will display the actual load...not what the generator is capable of putting out. If you have a 4 kW gennie and it is running at "full load", then your meter would likely show a watt-hour usage in line with that figure. Good luck with that.

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#2

Re: watt hour meter power factor testing

04/25/2014 10:59 AM

James,

You have the tail wagging the dog. In an induction disc watthour meter the disc speed is proportional to the instantaneous watts and the register mechanism accumulates the number of rotations to read out watt-hours. The key is that watts are consumed by the load independent of the power factor, pf is the dependent variable, all other things being equal.

The purpose of testing the meter at a constant watt load and various pfs is to ensure that the meter reads the same real power regardless of the var loading. Your observation is correct, at light load (few watts) and heavy inductive load (many vars) the pf is lousy, but your meter must only register the relatively low watt portion and be totally indifferent to the poor pf caused by the var portion.

The dilemma that you see is "who pays for the extra losses at poor pfs", after all, that waste heat represents fuel that is burned but not paid for, that's why utility tariffs may have a "poor pf" penalty clause to recapture that cost, but that's a separate metering issue.

You are calibrating your meter correctly as long as it always reads the same for the same watt load, regardless of how the pf changes. To do otherwise means the meter is off-calibration.

Alan

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#3
In reply to #2

Re: watt hour meter power factor testing

04/25/2014 3:32 PM

I guess my question wasn't clear. When I am testing the meter at unity it reads 100%. When I inject a signal in which the current is at a different phase angle than the voltage, the meter will only register 98.5% of what I gave it. Therefore the meter is being affected and then is somehow taking the reactive component into account. Obviously, I know this is not supposed to happen and on any other meter I could adjust for this by turning the "power factor" screws on the meter. But this meter doesn't have any such screws and therefore there is no way to adjust it out.

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#4
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Re: watt hour meter power factor testing

04/25/2014 3:50 PM

James,

My apologies and thanks for the clarification. So you have a meter that isn't behaving properly and may not be from one of your usual vendors. If it doesn't have the adjusting screw it may not be a billing or revenue meter, just one for monitoring the energy for informational purposes. Those don't need to be quite as accurate because money isn't at stake, kind of like the difference between the CT accuracy class for metering vs measuring. Maybe a call to the manufacturer will provide more details.

Alan

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#10
In reply to #3

Re: watt hour meter power factor testing

04/30/2014 8:52 AM

James,

Watt-hour meter only register active(watt) power consumed over a time i.e.energy. Most likely you are changing the power factor angle in your test set up by a phase shifter. While doing so please check up whether input voltage in the meter is changed due some faults/loose connections etc. in your test set up,Regards,

Manindra.

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#12
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Re: watt hour meter power factor testing

04/30/2014 9:13 AM

not using a phase shifter but I am familiar with those. I am using a test equipment that allows me to put out exact poly phase power at specific phase angles. Input voltage and current are solid and do not change.

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#5

Re: Watt Hour Meter Power Factor Testing

04/25/2014 11:03 PM

Read the nameplate of KWH meter on which PF will be mentioned as between 0.8 to 1. if you use this meter for a load with low pf(0.6 without PFC capacitors) the reading shown won't be accurate. To make sure go through specifications of KWh meter.

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#6
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Re: Watt Hour Meter Power Factor Testing

04/26/2014 12:39 AM

Pnaban,

"...the reading shown won't be accurate..." What is the justification for this statement? A kW is a kW independent of the load power factor. As James noted he expected the reading to be unchanged as he injected more reactive current into his meter. A properly designed and calibrated KW or KWhr meter only measures the effect of real power, Watts, nothing else.

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#7
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Re: Watt Hour Meter Power Factor Testing

04/26/2014 3:11 AM

There was a mistake,it should read kVA(Max demand) not kWh meter.

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#8

Re: Watt Hour Meter Power Factor Testing

04/26/2014 5:12 PM

At what phase angle are you getting the allegedly "abysmal 98.5%" reading? Why are you sure that is not what you should get?

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#13
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Re: Watt Hour Meter Power Factor Testing

04/30/2014 9:15 AM

98.5% of energy delivered is being seen by WHM instead of 100%. This occurs at 45 degree angle

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#9

Re: Watt Hour Meter Power Factor Testing

04/27/2014 4:33 PM

Watt-hour meters don't measure reactive power. So don't worry about it.

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#11
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Re: Watt Hour Meter Power Factor Testing

04/30/2014 9:11 AM

you completely missed the point but thanks for your opinion

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