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Cloudy Plastic Headlights

05/16/2014 4:07 AM

I have a Mercedes E270 CDI 2000 yr with clouded headlights ...can anyone tell me how to clean them as I have tried many products the last one being Plastx and that didn't work either ......

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#1

Re: cloudy plastic headlights

05/16/2014 4:28 AM

Did you try toothpaste?

Vinegar?

If nothing helps, get some from a junk yard and replace them.

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#3
In reply to #1

Re: cloudy plastic headlights

05/16/2014 4:48 AM

Toothpaste contains finely-divided abrasives. Not recommended.

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#39
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Re: cloudy plastic headlights

05/18/2014 9:12 PM

Well those two came up in my immediate internet research and OP did not mention them, so I did!

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#6
In reply to #1

Re: cloudy plastic headlights

05/16/2014 5:26 AM

...for polycarbonate headlamp fronts, that is.

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#10
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Re: cloudy plastic headlights

05/16/2014 7:53 AM

Even an auto paint polish would be much better.

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#2

Re: cloudy plastic headlights

05/16/2014 4:31 AM

Buy news ones. They are all over the internet.

Internet - Wikipedia, the free encyclopedia

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#18
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Re: cloudy plastic headlights

05/16/2014 3:21 PM

Your car must be from England. I've looked on 4 different US web sites for replacement lenses and your vehicle does not exist.

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#4

Re: cloudy plastic headlights

05/16/2014 5:21 AM

I had that with a fresnel type lens inside a headlamp. Cleaned it with Brasso, came up a treat.

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#5
In reply to #4

Re: cloudy plastic headlights

05/16/2014 5:26 AM

Brasso contains mild abrasives too. OK for glass though not recommended for polycarbonate, which is what most headlamp fronts are made from.

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#7

Re: cloudy plastic headlights

05/16/2014 5:28 AM

Baba Ji might know... <wink>

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#8

Re: cloudy plastic headlights

05/16/2014 7:51 AM

The process to fix them is polishing and it is a relatively easy fix. I do mine every year or so.

Some of the items mentioned here will help, but there are products specifically made to do this that you can buy at an auto store or maybe better on line.

Sylvania Headlight Restoration kit (about $20) is slated to be the best and is rated for all types of lenses. Meguiar's and 3M are also good brands. Turtle Wax is the worst.

Some professional shops use orbital sanders, but it is a job better suited for hand as plastic has a low melting point. I strongly do not recommend using power tools, so avoid any kits that require them. A stool and a beer or two are also handy.

Basically, tape off around the plastic to prevent damage to paint and trim and you start with wet sanding with a very high grit sandpaper if the lens is badly hazed and pitted. I think 2500 grit comes to mind as the final sanding. Water is important, so soak the sandpaper in a bucket for about 10 minutes and keep the work area wet at all times. You should sand only in one direction.

Then you follow with a polishing compound and water. The process takes some time, but you will start to see magic after awhile. Keep watering it off, check your progress, and go back to polishing until it is clear.

I have used 3M (I think) and they give you a nanocoating fluid to apply as the final step. It is UV resistant and also fills any micro pores left after polishing.

That will restore the exterior of the lamps to virtually new condition. The effect is dramatic. If there is any discoloration inside the lamps you have another issue, but restoring the outside is not difficult and just takes some time and elbow grease.

Best of luck!

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#12
In reply to #8

Re: cloudy plastic headlights

05/16/2014 9:42 AM

We have discussed this at CR4 in the past but most postings were either toothpaste, can't do it or required materials that the average homeowner would have a hard time finding. This is the first posting I recall where someone had a good personal experience with a product that was easy to obtain and affordable. I'll give it a try on my old headlights. Thanks and GA.

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#19
In reply to #12

Re: cloudy plastic headlights

05/16/2014 4:04 PM

Even though it is touted as a metal polish, I've found that Simichrome works extremely well on plastics as well.

Harley motorcycle shops carry it. About nine bucks a tube.

(it also works well on metals, btw )

Now, if your headlight covers have yellowed, polish won't work because the plastic is itself discolored, the plastic having been broken down by the UV in sunlight. Yellowed plastic also indicates that it may have become brittle. Best to replace the covers outright.

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#46
In reply to #8

Re: cloudy plastic headlights

05/20/2014 9:06 AM

GA.

I did my headlights about two years ago using a kit I purchased at a local auto parts store. I believe it was made by 3M.

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#9

Re: cloudy plastic headlights

05/16/2014 7:52 AM

Your local auto parts store will have a kit with buffing wheels pre-charged with proper grit, used with your electric drill to polish the hazed plastic.

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#11

Re: cloudy plastic headlights

05/16/2014 7:58 AM

Take it to a professional restoration service....or get new ones....To do it properly you need the proper tools and products....

https://www.youtube.com/watch?v=NRVxRloAwwo

http://www.deltakits.com/shopping/headlight-restoration

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#15
In reply to #11

Re: cloudy plastic headlights

05/16/2014 12:31 PM

I've done mine twice myself after having it professionally done once. Same results, just a lot cheaper to DIY.

No tools required, just a kit, water, and some elbow grease.

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#16
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Re: cloudy plastic headlights

05/16/2014 1:54 PM

That's fine if you have all afternoon to waste, and the energy it takes...When I say professional restoration specialist, I'm not talking about the service station down the street that does it for $20....If it's done properly, you shouldn't have to redo it again for several years....but I guess it depends on your financial situation and personal preference....Some people like to work on their car, some don't....some people don't like to, but can't afford it, so they bite the bullet and do the best they can with what they have....IE: toothpaste

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#27
In reply to #16

Re: cloudy plastic headlights

05/17/2014 12:22 PM

Personally I would just replace them, I mean after 14 years....You can get a new OEM replacement for $170. then you have a whole new light...

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#29
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Re: cloudy plastic headlights

05/17/2014 8:47 PM

Be my guest. I just looked up the replacement cost for my headlamps and the price was $1,930.00 each!

I just keep polishing them.

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#31
In reply to #29

Re: cloudy plastic headlights

05/17/2014 9:57 PM

It's those import fees.

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#32
In reply to #29

Re: cloudy plastic headlights

05/17/2014 11:18 PM

That must be those fancy Lexus lights that turn with the steering....Hey if you can afford that much for the car you shouldn't wince at the small stuff eh?

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#33
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Re: cloudy plastic headlights

05/18/2014 8:10 AM

Nor would I wince at occasionally hand polishing headlights. Takes about as much time as it does to properly wash and wax a car.

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#34
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Re: cloudy plastic headlights

05/18/2014 9:27 AM

I would hazard a guess that your lights are not 14 years old, and regular maintenance would include polishing the lights....but after 14 years of polishing you may indeed have no choice but to replace these lights....although I have a feeling you will no longer own this car.......

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#35
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Re: cloudy plastic headlights

05/18/2014 2:06 PM

It is 10 years old.

I would like to keep the car. It only has 93,000 miles on it and looks pretty close to new outside the 20 foot perimeter.

However, some times I have to curse the electronics in the car, which I find mostly useless baggage, in my opinion, and extremely difficult to diagnose some times when it fails.

Case in point, when the car exceeds 75 mph on the speedometer the seat belt alarm goes off, but no warning light show up. Slow down to 71 mph or less and it goes off.

No one has been able to solve that riddle, including the dealer. It's not the seat belt.

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#36
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Re: cloudy plastic headlights

05/18/2014 2:41 PM

Turn the radio up, way up.

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#40
In reply to #36

Re: cloudy plastic headlights

05/18/2014 9:25 PM

Or hearing aid way, way down. ;-) ;-)

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#45
In reply to #36

Re: cloudy plastic headlights

05/19/2014 2:20 PM

While listening to Sammy Hagar . . . . I can't dr . . .

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#37
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Re: cloudy plastic headlights

05/18/2014 2:52 PM

It's probably something simple, there are so many gizmos I don't think anyone knows them all.....Maybe a larger service center at a larger dealer...I guess it could be a software glitch, but who knows.....Probably some sort of warning that the tires are not uniformly inflated...lol

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#38
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Re: cloudy plastic headlights

05/18/2014 5:01 PM

I think there is a CPU with some scrambled bits somewhere, but it punctuates how technology can be a two-edged sword and much of the nanny circuits in cars can really be more for marketing glitter than to actually improve the functionality of the vehicle.

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#47
In reply to #38

Re: cloudy plastic headlights

05/20/2014 1:44 PM

I'm definitely with you on this AH. Today's glitzy neato gee-whiz feature is tomorrow's troubleshooting headache. And this is coming from an EE too. I don't want automatic temperature and humidity control where the car decides when to turn on the A/C and how much heat to blend in and what fan speed to use, because I am perfectly capable of twisting a few knobs while I'm shaving, surfing the web and responding to my boss' email while I'm driving.

I guess this is in part because I drive my vehicles a lot longer than the typical consumer because I can afford to keep them on the road longer because I do virtually all my own wrenching outside of tire mounting and balancing. Cost of parts and my sweat equity makes it cost effective to keep the vehicles going. Our son is driving our 1987 VW Jetta with almost 300k on the clock. He was born in '92.

There is a lot to like about simple, manual systems with push-pull cables, rods, levers and that sort of thing. I will admit that I'm glad I don't have to manually adjust the spark advance and other high-bandwidth tasks, but automatic systems for the sake of having something automatic is just driving up costs and reducing long term reliability.

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#48
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Re: cloudy plastic headlights

05/20/2014 4:06 PM

Bang on, but it seems most people don't think of it that way.

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#49
In reply to #47

Re: cloudy plastic headlights

05/23/2014 2:33 AM

Oh how I wish VW, and other manufacturers, had listened to or would listen to your wise advice.

The drive train in my VW TDi is phenomenally reliable and efficient, but the myriad of electronic gizmos intended to increase convenience do not follow suit. I really would prefer to actually manually roll down the windows, and manually adjust the mirrors....the one on the driver's side is no further from me than the rearview mirror glued to the windshield which they didn't think I needed help reaching.

Don't get me wrong, some of it is very amusing. The seat heater my dog inadvertently...I'm just guess there, maybe she does it on purpose...turns on, typically in August here in Florida, provided some good laughs once I realized my sweating wasn't an indication I was coming down with some odd summer flu and that their wasn't anything wrong with the AC.

However, the very expensive, eventually brittle plastic interfaces and the less than rugged electronics behind those interfaces do not bring me joy....not even before breaking.

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#50
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Re: cloudy plastic headlights

05/23/2014 7:32 AM

Last year my AC went out, which you can understand the issue here in Florida.

The dealer had it in twice for a total of six days of testing, poking, prodding, and ripping down the dash. The first two days they replaced the AC control unit, only to have the problem come back a day later, I returned the car and they had it for four more days for round two.

Root cause? Heater relay.

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#51
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Re: cloudy plastic headlights

05/27/2014 10:21 AM

And the worst part is you are paying them $100 per hour or maybe more to learn how to fix your car !!

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#52
In reply to #50

Re: cloudy plastic headlights

06/03/2014 8:12 AM

Yes there are no "mechanics" any more, only technicians who know how to read the display on "diagnostics" computers. At that point it tells them which module to replace, pretty simple stuff at first glance but you pay the price for the module. But truly diagnosing a problem, I would be surprised to find any "technician" at a dealership who can trouble shoot a problem without their computer and plug in.

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#13

Re: Cloudy Plastic Headlights

05/16/2014 10:19 AM

Umm, yeah.

3M headlight polishing kit. If you can't figure it out, then have a "pro" do it for you.

It's not that hard...

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#14
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Re: Cloudy Plastic Headlights

05/16/2014 12:08 PM

Come on.. a little sensitivity please. Think of the poor souls whose lives will be on the line if his headlamp lens is not optical grade!

simple inquiries often return insulted abilities

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#23
In reply to #14

Re: Cloudy Plastic Headlights

05/17/2014 12:13 AM

I would guess that vertical strokes would be preferable to horizontal. Horizontal strokes would tend to diffuse light vertically, disrupting the (mostly horizontal) design light spread.

My 2¥, never done it -

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#44
In reply to #14

Re: Cloudy Plastic Headlights

05/19/2014 11:41 AM

I think you mis-read the emotions in my response. Although, your request for sensitivity is revealing.

You're juth too thenthitive.

So, just for you:

==========

Hey honey,

It's really not too difficult, sugar child. All you need to do is bop on down to the auto parts store (you know the one, where we first met), and buy one of them little 'ole 3M headlight polishing kits. They's as simple as pie and all, you know?

Anyway...I gotta go, so may the love of the Lord be with your soul sweetie-pie.

Take, care...xoxo

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#17

Re: Cloudy Plastic Headlights

05/16/2014 2:51 PM

We use a Micro mesh kit on acrylic aircraft windows with with great results as long as the crazing isn't do deep. But for head light lens, that shouldn't be a problem. Here's a link to eBay where you can get a complete kit for $24.95. But as mentioned above, it takes elbow grease and patience.

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#20

Re: Cloudy Plastic Headlights

05/16/2014 10:42 PM

I used a 3M headlight polishing kit on my 99 Dodge Caravan, and it did a terrific job. It took a bit of elbow grease but not too bad, especially if you use a buffing wheel on an electric drill. I picked the 3M because Consumer Reports rated it highly.

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#21

Re: Cloudy Plastic Headlights

05/16/2014 11:26 PM

TOOTH PASTE- Tooth paste is a very mind abrasive which abrades the tartar and other junk off of the tooth enamel but not the enamel. It works the same way with plastic by gently removing the opaque top layer and then polishing the extremely thin lower layers. Some are coarser than others and a test sample should be done before the final parts are done. Choose a variety to try. For relatively coarse work I used to use McClain's (sp) tooth paste and a variety of others tested for relative polish effect. It is much better than rouge since it is finer. Use the coarser grades and then progressively go to the finer pastes. I do this every year on my cars that have the tendency to go opaque.

I find it fun to do it where passerbies and the neighbors can see it being done. They can't imagine why I am rubbing headlight covers with a tooth brush and then a cloth with toothpaste on it.

I have used this on Plexiglas for more than 40 years and only had a problem when I put tooth powder instead of paste on.

It is certainly less expensive and does as good a job as the more expensive specialty items,

Good Luck, Old Salt

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#25
In reply to #21

Re: Cloudy Plastic Headlights

05/17/2014 8:10 AM

I've used toothpaste as a polish on plastics & it works well. The 'whitening' type seems to work best although I was using this on polyacetal rather than polycarbonate. I wonder if the vibrating/orbital toothbrushes would help?

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#22

Re: Cloudy Plastic Headlights

05/16/2014 11:49 PM

We seem to all have the "best" polishing product/compound/toothpaste/abrasive.

I suggest that the abrasive size/mesh is important but the carrier is even more important.

Polycarbonate is more solvent sensitive than many plastics. So, be sure the magic potion is compatible the the plastic.

I'm sure that most are safe, but, check first.

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#24

Re: Cloudy Plastic Headlights

05/17/2014 7:55 AM

You can't 'clean' them. In 14 years they've been sandblasted. You might find that they can be polished. Or just replaced.

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#26

Re: Cloudy Plastic Headlights

05/17/2014 9:25 AM

Most probably your problem is not 'dirt' but aging of the polycarbonate lens due to UV attack. Sorry, but what you need is new headlights.

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#28

Re: Cloudy Plastic Headlights

05/17/2014 12:46 PM

Remember someone rejuvenating cloudy plastic covers on solar lights (Lights weren't charging properly) by using clear nail polish which turned the cloudy plastic clear again--Can't vouch for it, but , hey, worth a try..I would clean the plastic well before applying to get a good bond--Maybe try a small spot first--

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#30

Re: Cloudy Plastic Headlights

05/17/2014 9:26 PM

Thanks everyone I have tried many of what you have said without success .....have to admit they are 14yrs old so will replace them now ......Cheers everyone and thankd for your thoughts.

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#41

Re: Cloudy Plastic Headlights

05/19/2014 1:23 AM

Plastic headlights suck.

They get cloudy with age and sun. Polishing them yearly will help keep them clear, as will using a UV blocking automotive polish on them when you polish the car. My test in South Florida is to take some plastic polish and use one finger on the center of the lens. If I can not remove the cloud in that one spot in 200 strokes, it is new light time.

As for "optical clarity", unless you use sandpaper, you can not make them worse. Any polishing improves the light transmission. Give it a try.

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#42
In reply to #41

Re: Cloudy Plastic Headlights

05/19/2014 4:11 AM

At last.......... we had some benefit from living in a rainy climate, score 1 for the UK.

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#43

Re: Cloudy Plastic Headlights

05/19/2014 10:33 AM

A couple of years ago I used a kit from Harbor Freight (CCP Headlight Lens Repair PN# HLR-200R) that was on sale for less than $10. Normally I try to "strategically" buy items from this company but considering it was going to be used on a 1998 Ford Taurus I decided to give it a try. The product worked quite well and cleared off the haze on the headlights. Overall, it took me a little under and hour to complete the process. Unfortunately my son bumped a small suv a few months later and folded the aluminum hood, broke the front plastic bumper and shoved the radiator into the engine block; parts were more than the car was worth so it went to salvage.

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#53

Re: Cloudy Plastic Headlights

06/03/2014 8:18 PM

I've been hesitant to post this, because if it is not done carefully, it could be ruinous.....

.

If you are careful, and capable of exercising patience and moderation, you can use a trick on PC headlight covers that also works on scratched CDs and core frams.

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The trick is, after normally cleaning the lens covers well and drying, to dip the tip of a q-tip in acetone, and rub in the direction on the most prominent scratch. As the tip of the q-tip gets dirty or frays, barely dip the tip of a new q-tip in acetone and rub in the next most prominent scratch along its direction.

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I have to stress moderation here. You don't want liquid acetone dripping down the PC nor really even visibly wetting the surface. It should just barely moisten the q-tip. Wash the lens cover with water when finished.

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PC dissolves in acetone, which makes this a useful technique for removal of deeply imbedded whatever. It should be reserved for the deepest scratches. It probably isn't a good idea to attempt to clean the whole lens cover like this.

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#54
In reply to #53

Re: Cloudy Plastic Headlights

06/03/2014 8:22 PM

A better suggestion might be to first practice this on someone else's car.

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#55
In reply to #54

Re: Cloudy Plastic Headlights

06/03/2014 8:29 PM

Was I not explicit enough? That was what I meant by 'capable of exercising patience'. Getting some practice in has a far better chance of occurring if it is done as a surprise under the cover of night, than with a preemptive daytime request.

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#56
In reply to #55

Re: Cloudy Plastic Headlights

06/04/2014 4:19 AM

In another thread here we've mentioned vapour polishing which is much like you describe except that you hang the lens in a container with a very small amount of acetone & then warm it to create a vapour. This has the effect of smoothing all the surfaces. There are lots of video examples on You Tube.

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#57
In reply to #56

Re: Cloudy Plastic Headlights

06/04/2014 10:38 AM

Interesting. Thank you.

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