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DC Circuit Breaker on a Boat

07/01/2014 12:17 PM

Hello! I am about to renew the 12 V electrical panel of my boat. As 12V DC circuit breakers are quite hard to be get in my country I was told to use regular (220V) thermal AC breakers with the same amp rating. Despite my lack of formal education in electricity, I did not buy the idea... but don´t know why..

I searched the web, but most info is contradictory and there are also advices of using magnetic instead of thermal breakers... Can you please lighten me up?

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#1

Re: DC Circuit breaker on a boat

07/01/2014 12:27 PM

The arc quenching conditions differ, basically requiring DC breakers to have wider opening gaps and faster times.

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#2

Re: DC Circuit breaker on a boat

07/01/2014 12:44 PM

At low voltages I like the collection of Poly Switch resettable fuses. These devices do have some complications that require careful thought to use them safely. An annoying aspect is the ambient temperature will significantly alter the tripping current. So you may not wish to use them for your boat.

I would just consider using automotive fuses.

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#3

Re: DC Circuit breaker on a boat

07/01/2014 12:57 PM

A discussion with the local Boat Chandler would be the perfect starting place.

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#4
In reply to #3

Re: DC Circuit breaker on a boat

07/01/2014 1:04 PM

.. perhaps I already did... Nevertheless, thanks for your invaluable input!

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#5

Re: DC Circuit breaker on a boat

07/01/2014 1:58 PM

Ebay's got a bunch of marine 12 VDC breakers.

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#6
In reply to #5

Re: DC Circuit breaker on a boat

07/01/2014 2:19 PM

I know... but importing stuff into my country is a nightmare now. I am looking for a B plan!

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#7

Re: DC Circuit breaker on a boat

07/01/2014 2:21 PM

Regardless of breaker type (thermal or magnetic);

1. Unless the breaker is rated for AC and DC service using an AC breaker would not be a good idea.

2. The breaker must be rated for Marine use.

These requirements are meant to improve reliability, prevent an electrical fire. and to ensure the boat occupant's safety.

You really do not want to risk a fire or a major electrical failure in a boat especially when at sea or away from shore.

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#11
In reply to #7

Re: DC Circuit breaker on a boat

07/01/2014 9:09 PM

Yea the fire department will have a hell of a time getting to you.

BTW the company I work for got a safety violation notice for storing our bottled water in our furnace room. Apparently two pallets of bottled water next to a heat source was considered a fire hazard.

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#8

Re: DC Circuit Breaker on a Boat

07/01/2014 7:27 PM

Western Marine has a distributor in Buenos Aires.... If anybody can help they can....otherwise it looks like a boat trip will be necessary....

Argentina

Herby Marina

AvCostanera Norte v Pte Castillo - Edifico Costanera Uno - 1425 Buenos Aires ARGENTINA

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http://www.westernmarine.com/acrobat/bepinstall.pdf

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#9
In reply to #8

Re: DC Circuit Breaker on a Boat

07/01/2014 7:56 PM

That place has been my first choice ... but they have no breakers in stock right now, so I probably will have to buy industrial switches and protect the line with old fashioned fuses. Spending 20 K in Diesel to sail up to the US for parts does not seem to me as a plausible alternative right now

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#12
In reply to #8

Re: DC Circuit Breaker on a Boat

07/01/2014 10:35 PM

Yes it's an oppressive regime, we get it....

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#10

Re: DC Circuit Breaker on a Boat

07/01/2014 8:25 PM

In Argentina, you use IEC-type circuit breakers, yes?

Most of the major brands of miniature circuit breakers (MCBs) have tested them, and approved them for use in DC circuits. Typically, you can go to 48VDc on one pole, above that you have to put poles in series.

It does pay, however, to check the manufacturer's datasheets as ratings vary and not all MCBs are rated for DC

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#14
In reply to #10

Re: DC Circuit Breaker on a Boat

07/02/2014 6:44 AM

Thanks for the input. Last evening I sent a inquiry by mail to Siemens Argentina asking which of their breakers can be used on my installation

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#16
In reply to #10

Re: DC Circuit Breaker on a Boat

07/02/2014 7:19 AM

About your question: yes, the norm is IEC

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#18
In reply to #10

Re: DC Circuit Breaker on a Boat

07/02/2014 8:02 AM

Nicely summed up Paulusgnom.

Regular MCBs trip at their rated trip current regardless of whether the current is AC or DC and the voltage doesn't matter so long as it isn't exceeded, and in this application it isn't.

So from an electrical protection perspective they will stop your wires from catching fire if they are the right rating for the conductor being protected.

The marine environment though does pose another problem and premature contact/mechanism/terminal corrosion may be an issue. Could be resolved if a suitably IP rated enclosure and glands were used or, if the MCBS are cheap enough, then just routinely replace them as a consumable during maintenance. Or both.

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#13

Re: DC Circuit Breaker on a Boat

07/02/2014 4:56 AM

You did not say what the problems were with the original unit.

You might consider a repair job if you are a good DY type of person.....

Usually far cheaper and you will learn a lot!!

Never forget that warm, moist, salty air is bad for many things.....so it must be done exactly right!!

Circuit breakers trip on current not voltage, so quality 24 VDC units possibly made for trucks or bulldozers might still be accurate enough for 12 volts, though have to admit that have never tested such an idea myself..... but ! cannot see a flaw in my thinking, but fully willing to be wrong if there is one...

Get some old ones from a truck breakers yard and test using light bulbs as load, while measuring current through the circuit......would cost very little to test and then to KNOW!! You may even be able to buy new 24 volt DC breakers more easily where you are....

Just a thought or two.....keep us informed please.

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#15
In reply to #13

Re: DC Circuit Breaker on a Boat

07/02/2014 6:57 AM

Hello Andy, the "old" panel did almost not exist: the boat (new to me) is 40 years old and was owned by a sloppy sailor, so there were bunches of cables crossing the boat in all directions I chopped off for safety, having in mind to start from scrap. Buenos Aires is in front of a large river (my playground) so a salty sea environment is no issue here.

As said before I contacted Siemens for advice, as they manufacture breakers locally. I´ll keep you updated.

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#17

Re: DC Circuit Breaker on a Boat

07/02/2014 7:39 AM

You can buy DC breakers or can get an AC MCB with some sort of a reduced DC rating. As has been mentioned the arc they need to break is different. An AC arc breaks 50 or 60 times a second whereas a DC current is constant.

Best way forward, and safest, is HRC fuses which you can get in a holder that is about the same size as an MCB. If you have a fault, and especially on a boat, its better to change a fuse than put out a fire.

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#20
In reply to #17

Re: DC Circuit Breaker on a Boat

07/02/2014 1:28 PM

Thanks for your input! So far (unless I finally get DC breakers locally, at a decent price) I probably will go for switches + fuses.

PS: last year I rented a motorhome in the UK and drove about 2000 Mi around your country not having had a single day of rain! (probably beginner´s luck), happening to travel trough the beautiful region where you live. My plans for the near future are to rent a narrowboat to make a trip on the inland waters.

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#19

Re: DC Circuit Breaker on a Boat

07/02/2014 8:46 AM

I used a standard 230 vac domestic consumer unit for DC wiring on my boat.No problems. But it is a narrowboat and only used locally on UK inland waterways.

Being 12vdc and a long boat, cables are sized for volts-drop, so overload current is not an issue, only if a short circuit occurs. They work OK.

But I do agree that 'micro-gap' breakers without toggle action, OK for ac, might be a problem on dc if a load 'hovers' around the tripping current causing a persistent arc

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#21

Re: DC Circuit Breaker on a Boat

07/02/2014 8:00 PM

OK, here is your lesson for the day, backing up what Paul said earlier.

Current is current, voltage matters only in the ability of the contacts to separate enough to interrupt the current flow. On DC, the arc that forms as you separate the contacts can sustain itself longer compared to AC, because on AC, the voltage is crossing zero 60 (or 50) times per second. DC is steady. So with an equal amount of contact separation, a set of contacts can only interrupt a fraction of the voltage compared to AC.

Now a "Thermal - Magnetic" (TM) circuit breaker works on two basic principals; the thermal trips sense the EFFECT of current flowing through the conductor by virtue of the heat it produces in doing so when over loaded for a length of time, then the magnetic trips act instantaneously when there is a very RAPID surge in current that happens when there is a short circuit. The down side of a TM design is that the accuracy can drift a little under varying ambient conditions and they have to cool down before being reset, even if the fault is cleared. This, at least in the past, tended to make them unsuitable for marine applications. Think of a very hot engine room, the engines on Full because of a storm, navigation is critical and the breaker over heats, trips, and cannot be reset for 20 minutes... A disaster in the making. This, by the way, is why one would NEVER find a fuse in a critical marine system... can you imagine?

"Give her all she's got Scotty!"

"I cannaugh Captain."

"Why Scotty? I need full power NOW!"

"But Captain Kirk, I cannaugh find a fuse!"

So a number of companies, Heineman being the largest (now part of Eaton), developed a line of magnetic-hydraulic circuit breakers that were tailored for the marine industry, and they, along with their clones, came to dominate it for years. They do not depend on temperature to trip, they use magnetism, dampened with a hydraulic cylinder. That makes them less sensitive to ambient temperature which also makes them better at protecting low current circuits, as with sensitive electronics used in critical systems like navigation, which would not generate much heat even in the case of a short. They also do not need to cool down after a fault has cleared before they can be reset. So when your Exxon Valdez tanker is about to hit a reef because your SatNav system tripped after the drunk captain spilled his coffee on it, you can clean up the spill and flip the breaker back on immediately.

You mentioned Siemens as a viable resource, I used to work there. You can likely use the 5SP or even 5SY line of MCBs, they have received approval from most of the large marine safety certification agencies, mostly because modern manufacturing technologies have drastically improved the accuracy and ambient insensitivity of their TM design now, and not all systems are as critical as others (and UPS systems now are common on critical systems anyway). They are rated for up to 60VDC, so no problem on 12VDC. The difference between them is in the interrupt capacity, the 5SY is higher, but either will be fine for your boat system and the 5SP should be less expensive. Available inventory may be your more crucial issue however.

Good luck.

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#22
In reply to #21

Re: DC Circuit Breaker on a Boat

07/03/2014 7:05 AM

Hi J Raef! thank you for taking the time of reading all the posts and writing such a comprehensive reply! On my search, Yesterday I found a store that sells DC thermo magnetic breakers from a company called Schneider, but they cost 5 times more than a regular breaker does. As I need about 30 of them, the electrical panel would probably cost more than my boat´s diesel engines! Siemens just sent me a PDF with the spec´s of all low voltage breakers they manufacture, and yes: the ones you mentioned are on this brochure. This weekend I will read this info and then go for a distributor to see how much they cost. The "critical marine situation" you depicted made me laugh because I care a lot to prevent such situations from happening. I hope Scotty can finally get my boat to reach warp speed when the new 12V breakers are installed on it!

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#23
In reply to #21

Re: DC Circuit Breaker on a Boat

07/03/2014 1:15 PM

Really good infos, I hope the OP can buy them locally.....

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#24

Re: DC Circuit Breaker on a Boat

07/03/2014 3:00 PM

EUREKA!

5SY, 5SP Miniature Circuit Breakers

Overview

MCBs are used to protect plants in buildings and for industrial applications. The devices can be used as main switches for the disconnection or isolation of plants.

For industrial applications and in plant engineering, miniature circuit breakers can be supplemented with additional components, such as auxiliary switches, fault signal contacts, shunt trips, undervoltage releases, remote controlled mechanisms and RC units.

The devices are approved for worldwide use according to IEC standards for systems up to 250/440 V AC. 60 V DC per pole is permitted in DC systems.

For North America, we also have additional certification to UL 1077 for use as "supplementary protectors" in systems up to 480Y/277 V AC. For use in ship building, the devices have numerous certifications according to shipping classifications BV, DNV, GL and LRS. For further information, please refer to the section "Configuration".

$ only twice as much as a regular breaker!

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