Previous in Forum: Formula of Calcium Carbonate Change in Coated Powder   Next in Forum: Rectification Process ( Thermal Separation Techniques)
Close
Close
Close
12 comments
Rate Comments: Nested
Guru
Technical Fields - Project Managers & Project Engineers - New Member

Join Date: Jun 2014
Posts: 623
Good Answers: 33

Graphene from CO2

07/23/2014 12:02 PM

There is a patented process for making graphene from combusting CO2 and magnesium which results in Carbon and Magnesium Oxide. Both useful products. The combustion takes place at high temperatures of 2000-5000°F. Very often these high temperatures are already present where much CO2 is produced as an offensive byproduct.

Has technology been developed to make this process more prevalent? What are some of the obstacles for doing so?

Graphene seems to have a lot of very desirable properties that are just beginning to be developed into very desirable products.

Do you think because the process is patented that it has deterred development of more efficient reactors to effect this process?

It looks like a win/win to get rid of undesirable CO2 and get two very useful products from waste material.

Here is a link to the patent:

http://worldwide.espacenet.com/publicationDetails/biblio?CC=US&NR=8377408&KC=&FT=E&locale=en_EP

Below is copied from Wiki as a graphene production technique:

Carbon dioxide reduction[edit]

A highly exothermic reaction combusts magnesium in an oxidation-reduction reaction with carbon dioxide, producing a variety of carbon nanoparticles including graphene and fullerenes. The carbon dioxide reactant may be either solid (dry-ice) or gaseous. The products of this reaction are carbon and magnesium oxide. US patent 8377408 was issued for this process.[177]

__________________
Hey Isaac, catch! ...oops, that's gonna leave a mark...
Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#1

Re: Graphene from CO2

07/23/2014 12:17 PM

Any energy audit needs to take into account the energy needed to make elemental magnesium from its input compounds as a starting point. Don't get carried away; the Laws of Thermodynamics always win.

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Register to Reply
Guru

Join Date: Apr 2010
Location: About 4000 miles from the center of the earth (+/-100 mi)
Posts: 9910
Good Answers: 1141
#3
In reply to #1

Re: Graphene from CO2

07/23/2014 8:39 PM

It may not be a good way to remove Carbon Dioxide, but it may be a good way to produce graphene.

http://www.niu.edu/hosmane/docs/JMaterChem2011.pdf

Register to Reply
Guru

Join Date: Mar 2012
Location: Out of your mind! Not in sight!
Posts: 4424
Good Answers: 108
#4
In reply to #3

Re: Graphene from CO2

07/23/2014 10:03 PM

That might be the only useful thing for this process because Magnesium oxide is naturally occuring while the Magnesium has to be made from the oxide.

So turning Magnesium into its oxide again would be a dumb idea unless you have some other gains from it.

__________________
Common Sense Dictates
Register to Reply
Guru
Hobbies - Musician - Engineering Fields - Chemical Engineering - New Member Engineering Fields - Control Engineering - New Member Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jan 2007
Location: Moses Lake, WA, USA, Thulcandra - The Silent Planet (C.S. Lewis)
Posts: 4216
Good Answers: 194
#6
In reply to #4

Re: Graphene from CO2

07/24/2014 2:42 AM

It would be the ONLY useful thing. You would recover some heat energy from the reaction. The thing I'm concerned about is how the "graphene" would be "separated" from the reaction mixture. Maybe some perspective is in order:

http://www.newscientist.com/article/dn25442-make-graphene-in-your-kitchen-with-soap-and-a-blender.html#.U9CoZdh0zAc

I would reject this patent as a financially nonviable process. However, with the current state of state-sanctioned handouts because-it-sounds-scientific-and-green-and-cool-to-people-who-don't-know-any-better, it will probably get the OK.

<Fuming> Grrrrr

__________________
"Reason is not automatic. Those who deny it cannot be conquered by it. Do not count on them. Leave them alone." - Ayn Rand
Register to Reply
Guru

Join Date: Mar 2012
Location: Out of your mind! Not in sight!
Posts: 4424
Good Answers: 108
#7
In reply to #6

Re: Graphene from CO2

07/24/2014 5:09 AM

Well after all its only a patent. If it is not viable then we know that whoever paid for it put his money in the wrong bank!

__________________
Common Sense Dictates
Register to Reply
Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#2

Re: Graphene from CO2

07/23/2014 3:29 PM

No.

The process is patented, not the individual pieces of equipment, at least not here.

The question becomes, will the addition of a new, improved part of the process equipment be considered sufficient for granting an improvement patent?

Then, all bets are off and the process can be moved forward.

Register to Reply
Guru
Hobbies - Musician - Engineering Fields - Chemical Engineering - New Member Engineering Fields - Control Engineering - New Member Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jan 2007
Location: Moses Lake, WA, USA, Thulcandra - The Silent Planet (C.S. Lewis)
Posts: 4216
Good Answers: 194
#5

Re: Graphene from CO2

07/24/2014 2:05 AM

I haven't done any research on this, or even pored over the patent. Chemically, it sounds plausible, but the real questions are:

1. What are the reaction product concentrations in relation to the reactants (amid a myriad of by-products)?

2. How will you separate the reaction products?

It's easy to make a process diagram; it's something else to make it a financially viable process.

__________________
"Reason is not automatic. Those who deny it cannot be conquered by it. Do not count on them. Leave them alone." - Ayn Rand
Register to Reply
Guru
Technical Fields - Project Managers & Project Engineers - New Member

Join Date: Jun 2014
Posts: 623
Good Answers: 33
#8

Re: Graphene from CO2

07/24/2014 9:23 PM

I agree with you Mikerho, but since when do Government Grant funded projects that sound 'Green', that combine CO2 coal plant stack emissions that combust with Magnesium in CO2 laden seawater have to be "Financially Plausible"?

I bet someone could get funding for this...I think it would be a futile waste of resources but I also think if a grant writer could present this the right way they would be the next Solendra, or whatever their name was...

__________________
Hey Isaac, catch! ...oops, that's gonna leave a mark...
Register to Reply
Guru
Technical Fields - Project Managers & Project Engineers - New Member

Join Date: Jun 2014
Posts: 623
Good Answers: 33
#9

Re: Graphene from CO2

07/24/2014 9:32 PM

Sorry, I meant to quote "Financially Viable". And although my last post was sarcastic, I do agree with you Mikerho. But, let's continue think about new things.

__________________
Hey Isaac, catch! ...oops, that's gonna leave a mark...
Register to Reply
Guru
Hobbies - Musician - Engineering Fields - Chemical Engineering - New Member Engineering Fields - Control Engineering - New Member Engineering Fields - Instrumentation Engineering - New Member

Join Date: Jan 2007
Location: Moses Lake, WA, USA, Thulcandra - The Silent Planet (C.S. Lewis)
Posts: 4216
Good Answers: 194
#10
In reply to #9

Re: Graphene from CO2

07/24/2014 9:46 PM

Not a problem! If you see my reply to IdeaSmith, I was being sarcastic too.

I was thinking about the whole Solyndra ripoff as well.

:-)

(my emoticons aren't working for some reason).

__________________
"Reason is not automatic. Those who deny it cannot be conquered by it. Do not count on them. Leave them alone." - Ayn Rand
Register to Reply
Guru
Technical Fields - Project Managers & Project Engineers - New Member

Join Date: Jun 2014
Posts: 623
Good Answers: 33
#11

Re: Graphene from CO2

07/24/2014 10:03 PM

Well, this is what happens when a mechanical engineer posits a question in a Chemical Forum.

__________________
Hey Isaac, catch! ...oops, that's gonna leave a mark...
Register to Reply
Guru
Safety - Hazmat - New Member United States - US - Statue of Liberty - New Member Engineering Fields - Chemical Engineering - Old Hand

Join Date: Mar 2011
Location: Lubbock, Texas
Posts: 14331
Good Answers: 162
#12

Re: Graphene from CO2

07/28/2014 10:35 AM

In at least one embodiment of magnesium production, silicon is first made by reacting Silicon dioxide with coke heated by large carbon electrodes. The reaction by-product is very large amounts of carbon dioxide. Silicon will react with Magnesium oxide (and very high heat). Magnesium vapor is pulled off and condensed back to the metal. I do believe this to be the process utilized in China for a long time now.

Others in the USA, Magnesium is a co-product with chlorine production (or vice versa) through electrolysis of the molten salt, with additives being present to lower the melt temperature.

The method to produce graphene is useful in and of itself, with no need to consider it as a carbon dioxide capture, but this does come at the expenditure of magnesium stocks. Are you sure that this is the only route to roduce graphene? Have you tried a reaction with molten aluminum and carbon dioxide? Do not try at home.

__________________
If it ain't broke, don't fix it. Just build a better one.
Register to Reply
Register to Reply 12 comments
Copy to Clipboard

Users who posted comments:

IdeaSmith (2); James Stewart (1); lyn (1); Massey (3); Mikerho (3); PWSlack (1); Rixter (1)

Previous in Forum: Formula of Calcium Carbonate Change in Coated Powder   Next in Forum: Rectification Process ( Thermal Separation Techniques)

Advertisement