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Cutting HVAC Costs

Posted December 28, 2010 9:00 AM by Steve Melito

Most commercial buildings use water-cooled chillers for air conditioning. These chillers may be energy-efficient, but they require large amounts of water. For example, a 400-ton water-cooled chiller operating at 30 % load year-round needs almost 1.9 million gallons of makeup water just to replace losses from evaporation. Re-circulating hot and chilled water loops also need lots of water, too.

As municipalities struggle with droughts and water costs continue to rise, it's no surprise that HVAC systems have become targets for corporate cost-cutters. But water meters are just the beginning. HVAC technicians can reduce the cooling tower bleed rate, eliminate leaking makeup and bleed valves, and identify and correct closed system leaks. They can also use a blend of soft water, air handler condensate, or gray water for cooling tower makeup.

Is your company using any of these methods to reduce its HVAC water costs?

Source: Facilities Engineering Journal

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Guru
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#1

Re: Cutting HVAC Costs

12/28/2010 10:27 PM

or don't use evaporative cooling towers. replace them with giant radiators.

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Anonymous Poster
#2

Re: Cutting HVAC Costs

12/28/2010 11:22 PM

Before you go dumping gray water into your cooling tower you may want to consider that the very same CT water will be circulating through your very expensive chiller.

Yours that is.Not mine. 8-)

Skies.

Jay.

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Commentator

Join Date: Feb 2010
Location: Ceres, CA.
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#3

Re: Cutting HVAC Costs

12/28/2010 11:33 PM

I recall reading once where someone claimed to get another 4 MPG by tapping on the side of his carburetor with a hammer. Then he wanted to know if he would get even better mileage using a bigger hammer.

Better solution, lighten the load in the vehicle.

Reduce the solar load on the structure your cooling tower serves and your entire system doesn't work as hard.

Radiant barrier roof coating and wall paint has done some very impressive things over the years. You might want to look into that answer.

www.ct-texas.com

www.monolitexp.com

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Guru

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#4

Re: Cutting HVAC Costs

12/29/2010 1:18 AM

In GCC countries majority of A.C installations are air cooled. To conserve water in water cooled units following are few suggestions:- Regular Maintenance of Cooling towers and its associates equipments. Use latest technique to improve the efficiency of cooling towers. Regular monitoring of water consumption through proper instrumentation and its analysis .Based on the results necessary steps to conserve water .

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Commentator

Join Date: Oct 2010
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#5

Re: Cutting HVAC Costs

12/29/2010 1:20 AM

Get a tower that works! Get some data that is real at - http://www.advantageengineering.com/fyi/262/pdf/advantageFYI262.pdf Good cooling towers use only a fraction of the water you have stated. Save energy and water install an efficient tower. California (were water is in short supply) demands evaporative towers on all systems over 100 Tons.

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#6

Re: Cutting HVAC Costs

12/29/2010 8:33 AM

It seems to me that taken on the whole of the expense of running a building or process, the use of amount of water consumed is still an insignificant cost.

In some circumstances a comprehensive, facility-wide water use reduction program might justify the effort, but not always.

It is just that retro-fitting or replacing equipment simply does not pay off at the present time.

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#7

Re: Cutting HVAC Costs

12/29/2010 12:47 PM

I think gray water could be described as being similar to an indoor Fountain that for, ambience, uses a pump that turns the ejected water flow back to where it originally flowed from to display the flowing water all over again.ds

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Guru
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#8
In reply to #7

Re: Cutting HVAC Costs

12/29/2010 1:42 PM

I thought grey water is that which is used to flush toilets, and runs in bathroom sinks, and as such can have both dirt and detergents in it, and that it was 'originally' potable?

chris

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Anonymous Poster
#9

Re: Cutting HVAC Costs

12/29/2010 2:03 PM

If you are poor, just scrap the towers and sweat well, or shiver in winter. Air conditioning is for those who can afford it! It is not a necessity! It is a comfort!

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