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Where Does Your Strategy Come From?

Posted February 19, 2011 7:00 AM

Gone are the days when you could create a comprehensive test-and-inspection strategy and implement it from a single vendor. Even the largest vendors have abandoned specific test steps to concentrate on their core expertise. How do you build your strategy? Do you start with vendors' offerings or with the products to be tested? Do you adopt the same or a similar approach to all your product lines or do you customize a strategy to match each product? Do you incorporate inspection? In-circuit test? Functional test? How early do you get designers involved? How do you blend test steps from multiple vendors into a single coherent environment?

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Re: Where Does Your Strategy Come From?

02/19/2011 4:34 PM

It bothers me whenever I see grandiose sweeping platitudes introduce any topic. At the very least this implies to me that the author has preconceived notions on the topic that has skewed their research. At worst a charlatan's sales pitch is soon to follow that wants to tunnel deep into my retirement fund. To make my point, how often in a meeting or presentation have we heard "Gone are the days of the buggy whip manufacturers..." Yet as the link shows, a Google shopping result for buggy whips returns 727 entries. (Now there's a technology oxymoron!) It is true that buggy whip manufacturers have only a tiny niche market today that pales in comparison of the market size they had two centuries ago but they are hardly dead. One can even say that those who survived the down turn in the market now have a much more stable market for their companies to make believable projections.

So don't tell us that comprehensive test and inspection strategies can no longer be implemented with a single vendor. Many employed engineers work on building things that only have small volumes but monumental engineering challenges. I'm certain the WISE and Hubble telescopes did not have multiple vendors for their critical parts. Congress just finally stopped funding for the alternative jet engine that the military does not want, thus making a single vendor.

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Re: Where Does Your Strategy Come From?

02/20/2011 6:30 AM

Hubble telescope, not the best example to cite when discussing testing. Wasn't that the one that cost over $3billion to repair after the mirror and the lens used to test the mirror were both ground on the single vendors same miscalibrated grinding rig. I bet that put a dent in somebody's retirement fund.

I Googled buggy whips. I don't know much about buggies but the S&M market is sure thriving.

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Re: Where Does Your Strategy Come From?

02/20/2011 8:45 AM

As far as Hubble and single vendor testing is concerned I say that it is epitome of why single vendor testing should be used. The testing itself worked perfectly and is the core reason that Hubble has turned into such a success. The error was not a mis-calibration but a misunderstanding of how the lack of gravity would distort the primary mirror. But by having the testing data of the mirror's shape on Earth and examining the images returned they were able to fabricate exactly the corrective lens required. Had there been multiple vendors with different tests there may not have been as precise a set of data to fabricate the corrective optics while the pissing contest over who's data and fabrication methodology was correct.

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Re: Where Does Your Strategy Come From?

02/21/2011 4:23 AM

Being able to resolve the problem afterwards is an interesting justification for single vendor build and test, but not one that most engineers would support. The crux is that the problem should not have occurred in the first place. Would outside experts involved in independent testing have spotted the problem? We will never know, but we are after all talking about a 1mm error in a mirror that was supposed to be ground to microns.

I am frequently involved in design of processes using novel and sometimes untried methods of production. I am not infallible, I welcome the input of outsiders to examine and critique my work. Implementing a test regime requires a deep understanding of the objectives, the proposed solution and the consequences of failure, who better to point out where I have a blind-spot.

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#2

Re: Where Does Your Strategy Come From?

02/19/2011 5:13 PM

Strategy, what strategy?

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