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Will This Gas Turbine Power the Future?

Posted March 10, 2011 8:30 AM by Steve Melito

Sandia National Laboratories is preparing to demonstrate a new gas turbine that could top the thermal-to-electric conversion efficiency of traditional gas turbines by 40%. Sandia's supercritical carbon-dioxide (CO2) Brayton cycle turbine could also replace steam-driven Rankine cycle turbines, which have a much lower efficiency and require 30 times more space. Researchers estimate that Sandia's Brayton cycle turbine could yield 20 megawatts electrical (MWe) from a system whose volume is only four cubic meters.

"There is a tremendous amount of industrial and scientific interest in supercritical CO2 systems for power generation using all potential heat sources including solar, geothermal, fossil fuel, biofuel, and nuclear," explains Steven Wright. Currently, Sandia is running two supercritical CO2 test loops at its Albuquerque, New Mexico facility. A production power loop in Arvada, Colorado has been producing 240 kilowatts electrical (KWe) since March of last year. A competing turbine that uses helium as the working fluid provides the same efficiency as the test models, but operates at a much higher temperature.

Although Sandia is not alone in its research efforts, Wright places the national laboratory in the lead. "We're past the point of wondering if these power systems are going to be developed," he explains. "The question remains one of who will be first to market". What are your predictions?

Source: Sandia National Laboratories

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#1

Re: Will This Gas Turbine Power the Future?

03/11/2011 1:30 AM

It's encouraging to see a new energy technology that actually works for a change.

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#16
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Re: Will This Gas Turbine Power the Future?

03/13/2011 4:05 PM

Lately the geologists, "sparkies" and the biochemists have lead the charge into our energy future and the "dull ME's", as we were called in college, seem to be playing strictly a support roll. Nuclear engineering at the same time has a black hole opening up under its feet.

But out on the horizon a "tour de force" in mechanical engineering is revving up its engines and readying air cover for the solutions to looming world energy shortages.

This old ME is giddy over the prospects. But the road ahead can be rough. At the hardware level disruptive mechanical technologies are few and far between. We are going to have to make the CO2 based Brayton cycle or something similar work with the tools we currently have at hand. We can't place our hopes on the major technological leaps that seem to favor other scientific and engineering disciplines with enviable frequency.

Any ambitious engineer with power plant, turbo machinery or vapor cycle credentials ought to jump on board this one and stay close as possible to what happens.

Start with this link to Sandia's detailed paper on their recent work:

http://prod.sandia.gov/techlib/access-control.cgi/2010/100171.pdf

Ed Weldon

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#17
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Re: Will This Gas Turbine Power the Future?

03/13/2011 4:09 PM

Thanks Ed. I think too few people realize what an uphill battle it is going against entropy. They think some magic trick will transform reality. I don't see that happening.

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#18
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Re: Will This Gas Turbine Power the Future?

03/21/2011 8:42 PM

Thanks for the link Ed. I will study it in detail when I get time.

Ol' CS Energy has been rabbitting on about this topic for some time and copping a pasting on CR4 for his efforts.

I'm almost surprised he isn't here reminding us all.

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#19
In reply to #18

Re: Will This Gas Turbine Power the Future?

03/22/2011 12:10 AM

emjay -- I'd flatter myself a bit beyond proper reason by suggesting that CS Energy may be afraid of me.

There's an old saying that goes something like "Don't pick fights with people who buy ammunition by the ton or ink by the barrel." The Internet is a wonderful barrel of ink and I'm beginning to learn how to spray it with some effect.

But I still have trouble with effective range. A more logical conclusion is that CS has looked at our particular company and decided he would be badly outnumbered and outgunned.

Ed Weldon

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#20
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Re: Will This Gas Turbine Power the Future?

03/22/2011 1:34 AM

I've given myself a mental slap. Lately I think he has been he has gone as DAS energy and if they are different, I hope I haven't accidentally insulted someone.

The bloke I have in mind has said quite a bit about supercritical CO2 used in Brayton cycle turbine format. What seems to have been the issue was getting the capital to test his theory ( a similar problem once confronted both Diesel and Cummins). From what I can make out it takes substantial investment in pressure vessels and ancilliary equipment. I can imagine the hassle in altering and recertifying pressure vessels every time a change is needed.

I saw an attempt to do a proof of concept on his work (he lives in South East Queensland) by others. The attempt was quite far from his description on CR4 in as much as Supercritical CO2 was not the medium used (the cost factor). The simulation was quite lossy so when I can, I'll try and understand where the state of play is from your link. Unfortunately the simulation while impressive to look at was inconclusive.

From what I could make out the idea he has is to avoid the losses involved in recondensing via the Water / Steam route.

Anyway I've only heard of the man himself second hand from friends (he did contact me once) and apparently he is quite a character. It will be interesting to see if he was right all along.

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#21
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Re: Will This Gas Turbine Power the Future?

03/22/2011 3:45 AM

Well, Emjay, sounds like the fellow, whatever his handle, who probably bit off more than he could chew and then got himself too wrapped up in a potential that required far more efforts than he could muster. I can sympathize with someone in such a position. This fellow who tried to develop an S_CO2 cycle and couldn't get it to work for lack of some resources is probably feeling quite hurt in the face of a bigger richer player showing success with "his" idea.

In the USA there is this myth that a person can accomplish anything if he sets his mind to it and works hard enough. A lot of people will tell you that such an attitude is what made the United States the great nation it is. What gets conveniently forgotten are stories of the 99 people out of every 100 such dreamers who failed.

It may be easy to heap scorn on those folks especially when they are obviously fighting against the basic laws of physics, and rather than admit that they keep screaming their sales pitches to us. (CR-4). I think if we really want to help such folks the thing to do is get them out of the defensive emotional mode and into objective discussion.

If we can help them with immediate issues that's good. Usually that is their motive for coming here in the first place. The problem arises when they don't understand what we are telling them because the technology we present is over their head. Sometimes we give the wrong answers because we don't know enough about their problem and they choose to be secretive for one reason or another.

Sometimes the best we can do is help them into the next logical steps in their project and tell them what areas to watch, areas we know they will have to get into because they are the locations of their biggest barriers to success. Often the step in question is one of the early hardware implementations and the testing that will take place.

In this case the team of Sandia and Barber-Nichols is a tough one to go up against. These guys are really good at this. Sandia has huge technical resources. And they have an impressive heritage for difficult mechanical engineering projects.

Barber-Nichols has been in the thermodynamics business for at least 25 years. They sponsored the Barber-Nichols Steam car that set a Bonneville speed record in 1985. A fellow named Barber drove the record runs. It takes a certain set of talents to do that, talents well adapted to making machinery run at the bleeding edge. Barber Nichols has a useful heritage there.

Anyhow, I guess we should cut the unnamed guy from Australia some slack, regardless of whether he might have been somewhat of a pest.

Ed Weldon

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#22
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Re: Will This Gas Turbine Power the Future?

03/22/2011 6:56 PM

Well put ED,

The chance of a single person coming across a simple technology that is also game changing defies logic, purely because of the amount of quality work that has already been done by very talented individuals.

Even as far back as Nicolas Otto, the work involved in moving forward to new technology was massive. Move forward a few years to Rudolf Deisel and his demands on the available technology were initially insurmountable. Without the support of Machinefabrik Augsburg there was no way forward. Had Diesel been a skilled machinist like Clessie Cummins it may have been different, but then again maybe not, as his originally concieved ideas called for such massive pressures. It took quite a while and enough lessons through failure before he could see what Professor Linde was telling him.

Like you say the knowledge and skill to move forward today is above what one person can achieve.

The other thing that can happen at the end is the product doesn't get adopted, for valid reasons. A case in point is the Sarich Orbital Engine. The fact it hasn't been adopted has nothing to do with conspiracies, just enonomic reality despite the fact the technology works. In response Orbital Engine Company have pulled back to designing, marketing and licencing fuel injection systems and designing base engines (piston technology) for the industry.

Just because something looks like a great idea success isn't guaranteed, look at GM and the Wankel (and the flow on to the Sarich).

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#27
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Re: Will This Gas Turbine Power the Future?

03/29/2011 8:02 PM

Ed,

I had a look at the link you provided. There are certainly challenges going forward. The work seems to be logical and linear as well as graduated to tackle one problem at a time.

Bypassing the sealing issue temporarily via the pumps reducing the pressure / Windage / probability of condensed liquid in the motor casing makes a lot of sense despite the side issues created.

While the use of a high tech motor / compressor / turbine has increased the order of difficulty at the outset it makes sense. Employ technology that is most likely to bring about yield from a compact device then solve the problems.

The temperature gradients look quite interesting, once the sealing / bearing issue is finalised the ability of the S_CO2 to accept and reject energy is going to be interesting to follow. Removing the need for the evacuation pumps should also eliminate the problem with solids.

Whether there are economic recoveries remains to be seen, considering similar work has been performed with condensing gases (as distinct from S_CO2) eg ammonia from at least the time when Rudolf Diesel was working in Paris as the Linde refrigeration agent. Bill Lear was also reputed to be working on similar , using a proprietary fluid (Learium?), prior to his death.

I see Ol' Mate has chimed in. My comments are restricted entirely to the link you provided. Thanks again.

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#28
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Re: Will This Gas Turbine Power the Future?

04/02/2011 1:23 AM

Emjay-- Looks like we have an OT sprinkler here trying to get an edge for his "physics challenged" project. I have little interest in protecting his investors, present or future. Nor is it worth my time to assault his dream world.

Your logical comments are much respected by me and I suspect others who have been able to tolerate the volume of nonsense that has invaded this discussion.

Ed Weldon

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#2

Re: Will This Gas Turbine Power the Future?

03/11/2011 10:08 PM

Hi

In short not in the present form using Nat Gas or jet fuel, or liquid hydrogen as use by the navy.

This may come as a shock to some of you but the power fuel of the future is water, yes water. I have a prototype working to a partial extent that it proved the concept, buy using water as the fuel, turning it into a plasma heat form it shows that it is possible to do.

Economics, well if you consider the for a few kW input you can get out mega watts of heat energy, then I thing that it is worth it.

I will I hope to be continuing the testing of the prototype, when the investors get there short arms out of there deep pockets.

The Plasma Conversion Unit has many possibilities for replacing by retrofitting to present boilers, it would also cut the cost of desalination down to below a third of the present cost.

It would be possible to retrofit to the RB11 Gas turbine or any turbine that has external combustion units.

So if any one is interested in a serious manner contact me.

Brian Bayliss

Bayliss Controls bcmaggen@gmail.com

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#3
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Re: Will This Gas Turbine Power the Future?

03/11/2011 10:22 PM

I grew up in Frankston. Not any information and no website when looking for Bayless Controls. Could you give some more details? It's quiet a claim you are making here. Private Mail me if you like.

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#4
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Re: Will This Gas Turbine Power the Future?

03/11/2011 10:30 PM

Total BS. (Or maybe very inaccurately described.)

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#5
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Re: Will This Gas Turbine Power the Future?

03/11/2011 10:40 PM

I thought of warning him to enter CR4 with such bravado. Then I wanted to find out more which didn't happen, yet.

I wonder

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#6

Re: Will This Gas Turbine Power the Future?

03/12/2011 12:11 AM

Hi It is not BS, It was on utube until I removed it, more testing needs to be done, but I have the prototype, think what you may, as i said the concept from the prototype shows that is is possble there is clips for those that are realy interested.

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#7
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Re: Will This Gas Turbine Power the Future?

03/12/2011 12:21 AM

Were are the clips?

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#8
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Re: Will This Gas Turbine Power the Future?

03/12/2011 1:01 AM

"more testing needs to be done" = it doesn't work yet

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#9

Re: Will This Gas Turbine Power the Future?

03/12/2011 1:46 AM

Hi As always knockers, more testing means to increase the present output, only running on 1/40th of the 3WM output.

the clips well if you join the investors you get tha privilage, or you downloaded them before they were removed from utube.

this was to inform you of the develpoments that are being made, I though that you were engineers. there is a correction I ment the Trent 60 not the RB11.

ask you self what hapens to water when it is subjected instantly to over 3,000deg C, and do not say steam.

I will no longer continue with this line as a tech I do not put BS on an engineering site.

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#11
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Re: Will This Gas Turbine Power the Future?

03/12/2011 2:43 PM

So is it putting out 75,000 watts or using 75,000 watts?

What method of plasma generation and containment are you using as well to get to 3000 C without vaporizing everything?

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#10

Re: Will This Gas Turbine Power the Future?

03/12/2011 2:28 PM

A CO2 powered turbine? No way that will work! It does not have a 10,000 PSI rated DAS valve made with a tennis ball, a garden hose, and a plastic garbage can in the design.

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#25
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Re: Will This Gas Turbine Power the Future?

03/28/2011 11:00 PM

Hello tcmtech,

Please note that the model of Das Energy you speak of is for low pressure Co2 not supercritical .

Low pressure model (as per picture) released in open technology, engages both water and Co2 for its operation.

Supercritcal Co2 turbine and associated parts construction requires use of line pipe to withstand the the pressures of 10,000 bar at 100* Celsius.

Easiest construction of the turbine is the Australian Mitchell 60% efficient as opposed to the +80% efficient Francis turbine used in low pressure model.

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#12

Re: Will This Gas Turbine Power the Future?

03/12/2011 8:23 PM

Hi TCMTEC

75kW heat energy output, 5-6kW electrical input, core temperatures could go from 5,000 to 10,000deg, at that time of testing it was only running at between 30 to 40% efficient.

Most of the heat is forced out in a type of plume external to the unit.

It is not CO2, please water is not made of CO2 it must be a typo.

Keeping the core from not melting every thing is part of the technology; the external is made of high density plastic that should keep you thinking. The second prototype would have mainly ceramic internals, yes and I know the melting point of ceramics.

On a lighter note it is awesome to watch, I was asked to measure the downward force.

A CSIRO scientist calculated, if it got to full power that the force out put would be in the order of 3tons per sq inch.

At Present the forecast put out by Siemens with very nice documentation, is that in the near future the Nat gas will power the gas turbines for most of our base power.

This is probably a ploy for there own good fortune. Looking at Japan at the moment I do not think that Australia will go nuclear.

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#13
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Re: Will This Gas Turbine Power the Future?

03/12/2011 8:50 PM

So how are you generating this high temp plasma field in the first place?

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#14
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Re: Will This Gas Turbine Power the Future?

03/12/2011 9:31 PM

aussepom2 -- If you want to carry on a discussion about this power source or conversion method you are interested in please go start your own separate topic.

What you are talking about has absolutely nothing to do with the use of CO2 or other unconventional working fluids in their supercritical property ranges in thermodynamic (Brayton or Rankine) cycles usually associated with energy conversions. And note we are talking in this topic about working fluids used in energy conversions, not the energy sources we refer to as "fuels".

If you don't understand what I'm talking about that's OK. Please take my word for it and take your off topic conversation somewhere else so those of us who have relevant comments can get on with a useful discussion here.

Those of you that are still with me go back and read the Sandia news release

http://www.sandia.gov/LabNews/110211.html

all the way through and if you don't understand what they are talking about I'll try my best to explain what I can.

This is a very, very big deal. If hardware issues they mention like turbine bearings and system sealing can be worked out by the mechanical engineers (I'm quite optimistic) we are looking at a major development for reducing the amount of fossil fuel used and the resultant CO2 emissions in generating electricity.

Ed Weldon

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#15

Re: Will This Gas Turbine Power the Future?

03/13/2011 7:53 AM

hi

ok got the point

gone

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#23

Re: Will This Gas Turbine Power the Future?

03/28/2011 10:24 PM

Having been first to develop the Co2 turbine/generator then release it as Open Technology, we beleive the compnay without knowing precisely how its turbin/generator works, is still onto a good thing.

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#24

Re: Will This Gas Turbine Power the Future?

03/28/2011 10:43 PM

Whilst the energy output of supercritical Co2 has long been charted, its use in technology that does not recycle the Co2 but instead releases to attmosphere in a world seeking carbon reduction may have some marketing problems.

Also it remains unkown how the new technology copes with how it handles the formation of Dry-Ice that occur at supercritical temperatures.

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#26
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Re: Will This Gas Turbine Power the Future?

03/28/2011 11:57 PM

Two scores for being off topic? cant quite follow the reasoning given the question is "Will This Gas Turbine Power the Future? "

Cheers Peter

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