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Workbench Creations is the place for conversation and discussion about do-it-yourself (DIY) projects. This DIY blog will feature projects completed by its owner as well as projects completed by other do-it-yourselfers. Workbench Creations is the place where DIYers can discuss ideas, learn about what others have done, and share their expertise.

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Scrap Metal Wire Stripper

Posted December 12, 2014 10:00 AM by frankd20

I have been working on a lot of building projects, with not much time for anything else these last few years. As part of these projects, I ended up with a lot of short scraps of electrical wire, as well as longer runs of old wire that were removed.

Usually when you strip the insulation off of wire you only need to take off an inch or less to make a connection.

What if you wanted to strip off many feet--what would be the best way to go about this? To recycle the wire, and get the best return on the scrap value, it helps to strip the insulation off the wire. Scrap companies pay about a $1 per pound more for copper without the insulation than they do if the insulation is left on.

I have heard of people putting the wire in a fire to burn off the insulation but that didn't sound very environmentally-friendly to me. Getting the individual conductors out of the larger cable wasn't very difficult as they are made to be peeled back. Getting the copper out of the insulation is another story.

I needed a quick, easy and cheap way to cut the insulation off the wires. I came up with a very simple but effective design. It is made of two pieces of wood, some screws and a razor blade. I think the pictures do a good job of explaining the build but basically I screwed two pieces of wood together, drilled a hole where they met, and then put a razor blade between

them such that it stuck into the hole a little. You push the wire in one side to start and then pull it through. As it goes through the blade cuts a long incision in the insulation that allows you to peel it off.

I ended up with about 15 lb. of wire scraps from doing this. I was able work on this as I was watching TV and relaxing in the evenings. The extra money I will make on the scrap is probably not worth the time, to be honest, but the satisfaction of getting the full value for my scrap made me feel better.

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#1

Re: Scrap Metal Wire Stripper

12/12/2014 11:45 PM

You could use liquid nitrogen and freeze the covering then drop on the floor , then sweep up the leftovers off the floor. That is exactly how a friend of mine does it, then he uses the nitrogen to cool the core on his magnetizer when he is doing a large run of magnets.Duke

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#2

Re: Scrap Metal Wire Stripper

12/13/2014 12:14 AM

Nitrogen is uneconomical and burning is a cause of pollution .what comes in my mind is to wind the cables on a drum and pass through them from 2 disks with U slot before entering the cable to slot fix a shaving or splicing blade to make a cut on the insulation splice the end of cable which will split in insulation and conductor ...use the 4 synchronised rolls to pull the skin and conductor in 2 different directions ...drive the rolls with handle so easily the insulation and conductor will be separated ,,,don't forget to use the spring tensioners on the both set of rolls (tensioners will never let the cable to slip also you will be able to adjust the pressure between the rolls .

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#3

Re: Scrap Metal Wire Stripper

12/13/2014 12:35 AM

Most wire insulation can be removed by crushing the wire between two rollers which are set at a spacing very slightly less than the diameter of the conductor of the wire. The insulation is, then, readily peeled from the conductor after passing through the rollers. The rollers can be motor-driven or the wire can be pulled through the gap by whatever means one might have available.

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#4

Re: Scrap Metal Wire Stripper

12/13/2014 1:21 AM

Contact your local Tweaker or Crackhead, you'll be amazed at their creative ways of stealing stripping copper wire!

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#6
In reply to #4

Re: Scrap Metal Wire Stripper

12/13/2014 12:40 PM

Exactly--They can also provide you with a map of said "scrap wire" with in a 10 mile radius, and , if it isn't scrap yet, it soon will be… (The old days would find a 55 gal drum,, filled with cutoffs, a gallon of gas, and a match.)

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#5

Re: Scrap Metal Wire Stripper

12/13/2014 1:52 AM

Just sell the cable as is with the insulation in place.

If you did a calculation on the weight of insulation versus the weight of copper in a given length, then the $1 per pound less that you get is likely more than compensated for by the extra weight of insulation, or at least close enough to not be a concern. Many double insulated cables have far more weight of insulation than they do copper.

An added advantage is that you don't have to do any work to get there and you have more time to spend on important things.

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#8
In reply to #5

Re: Scrap Metal Wire Stripper

12/18/2014 10:36 PM

The difference in price is huge--With bare copper at one time, $2.40 / lb, insulated wire went for $1.10--These guys are no fools.. Had to move lots of this stuff off site...

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#7

Re: Scrap Metal Wire Stripper

12/13/2014 8:23 PM

Tried a de-burring tool? e.g. pic - I have one with razor sharp edges.(unknown make)
Just an idea. jt.

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#9

Re: Scrap Metal Wire Stripper

08/15/2016 6:38 AM

For your purpose,small volumes,etc. your idea is simple yet effective .

Very good idea.

If you need to get into production-level higher volume,I suggest this electric wire stripper:

http://www.ebay.com/itm/like/322176727230http://www.ebay.com/itm/like/322176727230

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#10
In reply to #9

Re: Scrap Metal Wire Stripper

08/15/2016 2:30 PM

This could be a "Tweaker's" dream come true an at a fairly cheap price too!

ebay.com/itm/Copper-Wire-Stripping-Machine-Cable-Stripper-Scrap-Metal-Romex-square-parallel

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