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Styrofoam dome homes

Posted August 08, 2008 8:56 AM

From Pink Tentacle:

While styrofoam may be most commonly associated with disposable coffee cups, meat trays and packaging, prefab home manufacturer Japan Dome House Co., Ltd. uses it to construct easy-to-assemble modular kit homes. Dubbed the "habitat for the 21st century," the Dome House is an igloo-shaped structure built from snap-together wall sections made of 100% expanded polystyrene foam (styrofoam). It might seem like an odd choice of material for a house, but the company lists a number of advantages that styrofoam has over traditional materials. Unlike wood and metal structures, for example, the styrofoam Dome House does not rust, rot or attract termites. It is also highly resistant to earthquakes and typhoons. In addition, the walls, which are treated with a flame retardant, emit no toxic fumes in a fire. The styrofoam used in the Dome House's 175-millimeter (7 in) thick walls is significantly denser and stronger than ordinary packing foam. The material has excellent thermal insulation properties, resulting in higher energy efficiency and lower heating and cooling costs. Construction of the Dome House shell is quick and easy. The prefabricated pieces, which each weigh about 80 kilograms (175 lbs), can be carried by 2 or 3 people and assembled in a few hours. Once the shell is put together, coats of mortar and paint are applied for further protection from the elements.

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#1

Re: Styrofoam dome homes

08/08/2008 9:17 AM

I know someone who did this as a school project in the late 1970s. They used a geodesic pattern of molds to pressure mold triangles 3" thick laminated with aluminum on the outer shell and something else I don't recall on the inside.

The triangles were then assembled with epoxy that was donated by Dow Chemical in 55 gallon drums. They started with the top of the geodesic dome, epoxying the triangles together and then lifting the resulting pentagon up to assemble the next course of triangles until the dome was complete.

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#2

Re: Styrofoam dome homes

08/08/2008 10:11 AM

One of the comments after the article mentions how easy it would be to break in a house like that. Acetone was mentioned but even a sharp utility knife would permit easy access. I don't know about Japan, but over here, it wouldn't fair very well (protecting against thieves, anyway).....I'd come home to find a hole in the wall the size of the plasma TV....

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#3
In reply to #2

Re: Styrofoam dome homes

08/08/2008 7:33 PM

That's what the "coats of mortar" are for. By the way, the walls of most homes are not a significant barrier.

Does your current dwelling have windows?

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#4
In reply to #2

Re: Styrofoam dome homes

08/08/2008 10:53 PM

Acetone was mentioned but even a sharp utility knife would permit easy access.

In this country the theif would probally cut himself breaking in and sue the homeowner.........and win.

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#6
In reply to #4

Re: Styrofoam dome homes

08/09/2008 2:33 AM

Hate to rain on your parade:

Most people would need a whole week to figure how to break into the place. But the self inflicted wounds are real, you got it point on.

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#7
In reply to #6

Re: Styrofoam dome homes

08/09/2008 2:53 AM

I never understood people with huge windows locking thier doors.

The cost of what might be stolen would not compare to the cost of replacing the windows.

I have large windows, but small in compasion to some others. Mine cost $ 3.200 each installed.

Now what t.v., dvd or jewelry could they steal where I would lose if the door was left unlocked.

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#9
In reply to #7

Re: Styrofoam dome homes

08/09/2008 9:12 AM

Breaking glass is not a desireable way to enter a house. Even SWAT teams use the door.

Breaking glass makes a huge amount of noise, creates a hazard from glass fragments, and dangerous to do.

Sliding glass doors are the worst. The noise is like a shotgun going off and the tempered glass is much harder than you think.

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#8
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Re: Styrofoam dome homes

08/09/2008 4:45 AM

Oooh... and glass is SO strong .

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#5

Re: Styrofoam dome homes

08/08/2008 11:51 PM

I bet these would stand up well with a coat of thin set mortar or All Crete product allpied on top of it. Alcrete holds up well at the beach with all the salt, sand and stroms. All Except for hurricanes

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#10
In reply to #5

Re: Styrofoam dome homes

08/09/2008 10:17 AM

Yes, and the dome shape should offer better wind protection than a traditional rectangular block house. I want mine painted white - not for energy efficiency, I want it to look as much like an igloo as possible!

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#11
In reply to #10

Re: Styrofoam dome homes

08/09/2008 2:11 PM

I wonder how long it will take to get this idea past the South Florida Building Code review board.

For those worried about crooks breaking into your house through the windows, try this. Close the window opening with concrete blocks. Paint a mural on the inside wall, your choice of views, Install the old window on the outside where it was before. A good layer of solar tinting and some curtains and your all set. Love to have a video of the crook going through the window.

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#14
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Re: Styrofoam dome homes

08/11/2008 7:47 AM

"I wonder how long it will take to get this idea past the South Florida Building Code review board."

Probably until it actually could be an igloo...

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#12

Re: Styrofoam dome homes

08/10/2008 10:16 AM

They look surprisingly attractive, but a little bit "Deja Vu", as I am expecting some Hobbits to come out of the front doors.......!! (Lord of the Rings!)

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#13

Re: Styrofoam dome homes

08/10/2008 10:21 AM

By the way, no homes are really safe from thieves today, just search on YouTube under "Lock picking" or "lockpicking"or "pick Gun", you will see just how easy it is to open most locks without even damaging them......in seconds and almost silently.....

I test each lock to see if I can pick it (then I don't buy it at all!) and I have a special electronic alarm system that reacts to changes in both air pressure AND basic house frequency and I still do not consider that the house is perfectly safe as NOTHING EVER IS......but at least there are plenty of other houses around that are far easier to enter than mine - Hopefully he says!

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#15

Re: Styrofoam dome homes

08/11/2008 8:33 AM

So sorry, but they look like warts. Maybe I am getting too old, but I like my walls straight up and down. Besides, hanging pictures would be a challenge.

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#16
In reply to #15

Re: Styrofoam dome homes

08/11/2008 7:21 PM

The houses are coated in a layer of concrete so the noise generated by someone breaking into one of these domes through the wall would surely generate as much or as little noise as someone breaking your lock or smashing a window? Wouldn't it still be easier for a thief to break in through a door or window anyway? I mean these domes have 'em.

I'm wondering how they deal with disposing of these eco-wonder's materials if they get damaged or if someone wants to rebuild.

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#17
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Re: Styrofoam dome homes

08/12/2008 5:59 AM

Same as with conventional stick-built or cinder block houses - off to the landfill with the bulldozer's leavings! At least wood eventually rots...

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#19
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Re: Styrofoam dome homes

08/12/2008 9:49 AM

Rotting wood gives off CO2, the same amount that it removed from the air when growing. Burning wood gives the same amount of CO2 but gives heat energy out at the same time, so in this case, burning is better....provided you use the energy in a useful manner....

Concrete probably takes a few million years to decompose, unless it is given a helping hand. Here in Germany, all builders waste such as concrete and bricks etc. are collected and turned back into aggregates for buildings and roads.....they collect for free, or you can bring it and they sell it back to the builders!! Neat!! There is NO need to put it into landfills or similar.....

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#20
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Re: Styrofoam dome homes

08/12/2008 10:13 AM

There's no NEED to put it in landfills HERE either, but that's what happens...<sigh>

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#18

Re: Styrofoam dome homes

08/12/2008 8:19 AM

...wall sections made of 100% expanded polystyrene foam (styrofoam).

Styrofoam is a trademarked brand name of Dow Chemical and refers to extruded polystyrene. Expanded polystyrene is the usually white beaded foam used for coffee cups, packaging, soil stabilization, insulated concrete forms (ICFs) and a host of other products. Perhaps its biggest usage is as a superior insulation as calculated by its energy savings per dollar of investment.

...does not rust, rot or attract termites.

Expanded polystyrene does not attract termites, but provides extremely easy tunneling to the food source. If you are contemplating a dome home or ICF home and you are in a termite area, see if your material is treated with a borate compound that discourages these little rascals.

The styrofoam used in the Dome House's 175-millimeter (7 in) thick walls is significantly denser and stronger than ordinary packing foam.

At 7" thickness, this should provide an R value of about 28. This could be heated by occupant flatulance.

Once the shell is put together, coats of mortar and paint are applied for further protection from the elements.

I guess that the weed whacker is not classified as an element.

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#21
In reply to #18

Re: Styrofoam dome homes

08/12/2008 10:18 AM

"I guess that the weed whacker is not classified as an element."

Unless it's one of the trans-uranide series of laboratory-created ones with an extremely short half-life... Whackerium?

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#22
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Re: Styrofoam dome homes

08/12/2008 11:20 AM

Does this have anything to do with "string theory"?

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#23
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Re: Styrofoam dome homes

08/12/2008 12:38 PM

Doubtless!!!

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#24

Re: Styrofoam dome homes

04/05/2009 5:40 PM

The folks at monollithic.com basically

  1. Blow up a bag
  2. Foam the interior (polystyrene rather than styrofoam)
  3. Shoot concrete on the inside, let it dry, then turn off the fan that blew up the bag.

if you are really gung-ho, you can also put a thin layer of concrete on the outside for 'durability' too. Their bags are vyinl covered fabric.

The foam gives great insulation, the concrete makes 'theft' a more difficult thing. The fabric has about a 10 year life span, before then, paint it or put on a protective concrete layer. The 10 year rating is in central Texas where Monolithic is based.

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#25

Re: Styrofoam dome homes

01/30/2011 5:02 PM

I hate to break the news to you, but a lot of homes are already made of this. I am in the process of selling my home right now after i found out out that all the exterior is made of is this styrofoam and vinyl siding. All you would have to do is walk into my back yard that has a privacy fence, rip off my siding with you hands, and kick through the foam and sheet rock. Many homes are really just that easy to break into.

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