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Shaft Power / Absorbed Power

09/15/2015 12:16 AM

Please anyone give me the difference between absorbed power and shaft power. I was given an input kW from mechanical (pump) section and they say its absorbed power. Is this same as shaft power? Please provide me some answers.

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#1

Re: Shaft power / Absorbed power

09/15/2015 12:33 AM

Sure.

The difference between shaft power and absorbed power;

.

shaft power - absorbed power = hft - borbed

.

Of course, it probably isn't a great idea to let someone else do your homework....especially someone you don't know.

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#2

Re: Shaft power / Absorbed power

09/15/2015 12:41 AM

It depends on your local semantics. Usually absorbed hp, shaft hp, and brake hp are the same thing; namely, the power required by the driven device. The chosen motor will typically have a somewhat larger hp capability. For instance, if you have a compressor whose rating table says it consumes 92 bhp (brake horsepower) at design operating conditions, you might select a 100 hp motor. (Or maybe even 125 hp, depending on how much reserve factor you want.)

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#3
In reply to #2

Re: Shaft power / Absorbed power

09/15/2015 1:01 AM

Does he mean the the absorbed power of the shaft creating the BHP? If he does mean that way, then it is in the same magnitude with the shaft power.

If shaft can not absorbed such power, it will mechanically fail by torsion.

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#5
In reply to #3

Re: Shaft power / Absorbed power

09/15/2015 1:15 AM

That is just complete drivel.

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#20
In reply to #5

Re: Shaft power / Absorbed power

09/17/2015 12:39 AM

Oops, my bad. Lately, I just realized, when shaft will absorbed the power,if and only if it has to undergo deformation. Sorry.

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#4
In reply to #2

Re: Shaft power / Absorbed power

09/15/2015 1:07 AM

That was an excellent reply which i required. Thank you very much.

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#10
In reply to #2

Re: Shaft power / Absorbed power

09/15/2015 2:20 PM

It also depends on whether the sales or engineering department produced the ratings.

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#6

Re: Shaft power / Absorbed power

09/15/2015 1:39 AM

The absorbed power must be calculated from the motor in actual operation, or just guesstimated from data....to calculate the absorbed power

P = η·√3·V·I·cosφ

where
P is absorbed power in watts
η is motor efficiency
V is applied voltage
I is absorbed current in amps
cosφ is the power factor

The applied voltage and current in amps must be measured, then the efficiency and the power factor must be determined. Electric motor catalogs usually state the efficiency and power factor at full load and at various part loads(for example at no load, 25%, 50%, and 75%) sometimes found on the motor...so if the motor is to be run at say 75% load or at varying loads at known intervals, then that has to be taken into account....

..and the "shaft horsepower" is the mechanical power output available from the motor...

I have provided a link here to various formulas for various uses...

http://www.iprocessmart.com/techsmart/formulas.htm

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#8
In reply to #6

Re: Shaft power / Absorbed power

09/15/2015 8:34 AM

You're going beyond the OP's question there, IMHO, with a risk of causing confusion.

He already has the absorbed power of the driven equipment, as in #2. That's all he needs to select the motor. He would only need to measure voltage and current if he suspects there's a problem. For selection of electrical gear the rated current is on the nameplate, he doesn't need efficiency and power factor, unless he feels like checking, for the hell of it.

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#9
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Re: Shaft power / Absorbed power

09/15/2015 1:07 PM

Define the absorbed power....

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#11
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Re: Shaft power / Absorbed power

09/15/2015 2:41 PM

See #2. Also OP says "I was given an input kW from mechanical (pump) section and they say its absorbed power" which indicates to me it's the shaft power. And your formula gives motor output mechanical power (= pump input shaft power) and you defined this as absorbed power.

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#7

Re: Shaft power / Absorbed power

09/15/2015 4:29 AM

Dear Mr. Sarkana

The absorbed power is actually drawn from the mains and it can vary from No-Load Losses when the equipment is just revolving at rated speed - to rated.Full-Load, since load may vary.

The Shaft Power indicates the the Maximum Safe Power that can be transmitted while the equipment is on full load.

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#15
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Re: Shaft power / Absorbed power

09/16/2015 7:40 AM

You can't say that as a general statement, it depends how absorbed power is defined - shaft output (= pump input) as in this case I believe, or electrical input. Whoever's specifying it should make it clear.

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#12

Re: Shaft Power / Absorbed Power

09/15/2015 3:49 PM

Shaft power is the MECHANICAL kW delivered at the motor shaft.
Mechanical kW =Torque (N-m) x RPM / 9550

Absorbed power is the ELECTRICAL kW that is drawn from the source in order to produce the Shaft Power.
Absorbed kW = Volts x Amps x Power Factor (and for 3 phase, x 1.732)

They are never the same, there are always losses in a system.

So when you (in the IEC world) buy a 10kW motor, that means it is capable of delivering 10kW of MECHANICAL power at the shaft, safely and continuously within its design limits. But the energy it CONSUMES from your source will not be the same, it will be the ABSORBED power, and must be measured. If that motor were loaded to EXACTLY 100% capacity, the absorbed power would be 10kW / efficiency. So if the motor was 91% efficient, the absorbed power would be 10.99kW. But that is rarely the case, motors are usually NOT fully loaded, so the actual absorbed kW would be the LOAD kW / eff., and the eff value changes with loading as well. That's why you cannot "calculate" it in the absence of empirical data.

Here in North America (and formerly in the UK), we have a system of units of measurement that don't require that kind of definition. We use HP as the mechanical power and kW as the electrical power. "Brake HP" (BHP) is what the LOAD requires FROM the motor at the desired operating point of the machine. (I don't know what that is referred to in IEC units to be honest. I read somewhere that they use the term "Motor kW" to denote that this is what the machine REQUIRES of the motor, so Shaft kW must meet or exceed that. But I would appreciate someone from elsewhere in the world to corroborate that.)

So if for example I am designing a pump, I look at the head pressure requirements, the specific gravity of the fluid I'm pumping, the pressure I require, and the maximum flow I desire. All of that goes into a formula that gives me the BHP, let's say for example it is 48 BHP. I then know that I must chose AT LEAST a 50HP motor, I personally would chose a 60HP motor just in case. But when I hook up and run that pump with that 60HP motor, it will not consume 60HP in electrical power (80.42kW), it will consume whatever the pump demands of it, in BHP, plus the losses. If I have my flow restricted to 75% for example, the BHP requirement might be as little as 28 BHP, so my motor consumption, at a little more than half load, will be 37.53kW, plus any electrical losses. Motors tend to be less efficient at 50% load, so IF the eff was down to 70%, my kW use (absorbed power) would be 53.62kW. That would be a SWAG however, The best way to determine it is to measure it.

(**SWAG, for the non-English speakers, = Scientific Wild Ass Guess)

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#14
In reply to #12

Re: Shaft Power / Absorbed Power

09/16/2015 12:39 AM

Thanks a lot. I found your explanation very helpful.

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#16
In reply to #12

Re: Shaft Power / Absorbed Power

09/16/2015 7:45 AM

I still think in the context of this thread, absorbed power and shaft power mean the same, the mechanical input power to the pump, and that's all he needs for motor selection. For electrical input, could say absorbed electrical kW, but just electrical kW is self-explanatory.

As I'm sure you know, "brake" refers to the brake dynamometer used to measure output of engines, motors etc. It was the convention at one time to refer to the shaft power required by a pump etc as brake hp (bhp) or bkW, though I don't see how you would use a brake dynamometer to measure that, perhaps it's just me, I'm happy to be corrected. But I haven't seen that used over here for some years (good thing IMO). Nowadays usually called shaft kW or input kW, or something else to make it clear.

In your example of selecting a motor for a pump, (assuming you're buying a bare-shaft pump) you also need, crucially, the pump efficiency. Easier to get shaft power from the supplier, which includes it, or better still pump performance curves, so the motor can be selected to cover maximum absorbed power, if appropriate. Afraid you've got your hp to kW conversion the wrong way round .

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#17
In reply to #16

Re: Shaft Power / Absorbed Power

09/16/2015 9:58 AM

I tend to disagree, with Codemaster on this one. Absorbed Power is the power drawn from the MCC by IEEE definition. BHP is the power the machine can develop (at a specified condition of output of the machine, and shaft power is the mechanical power the motor can deliver at specified loading % (can be estimated as by others here), but for the most critical applications, should be determined by measurements on site installed, as a means of verifying the installation.

If the BHP can exceed shaft limits, the motor can stall, or the shaft could be broken (depending on the torsional limit). IF the BHP exceeds allowable absorbed power from the MCC, then the OCPD should trip the breaker. Never reset the breaker at the MCC in case of trips until the cause of trip (as in short circuit overload, or time delayed overcurrent, etc.) are determined in accordance with (at least in the U.S.) the NFPA 70E 2015 code, as you are asking for an arc flash, arc blast event to take place when diagnostics are not done, due diligence is not done, and all safety aspects of the work have not been done.

I hope you engineer fellows are impressed that a mere steam plant chemist would know all of this.

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#18
In reply to #17

Re: Shaft Power / Absorbed Power

09/16/2015 11:45 AM

I wouldn't know, so I'll take your word for it that the IEEE definition of absorbed power is electrical power, but you would expect the IEEC to focus on the electrical aspects. I still think it's more likely, from the OP's question and later posts, that his mechanical (pump) section meant pump shaft power. Presumably they're buying a bare-shaft pump or it wouldn't be an issue. They won't even know the motor efficiency, hence electrical power, until after they've selected the motor.

When you say BHP is the power the machine can develop I assume you mean power input ("develop" sounds like a power output device). From the question asked and information given, it seems way OTT to talk about overload conditions, let alone shaft breakage. He's entitled to assume the pump and motor people will get that right, above his pay grade, as I believe you say over there!

BTW since you ask I'm impressed by your erudition .

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#19
In reply to #18

Re: Shaft Power / Absorbed Power

09/16/2015 1:21 PM

Unfortunate choice of wording by me with respect to BHP. It is in fact not power developed, it is power input requirement for a level of physical output of the machine (whatever the machine might be, in this case of point, a pump).

In Washington, D.C. they are all about "above my pay grade", and apparently none of them are paid anything, because every question seems to have that answer, unless it is one of which codex, chapter, title, paragraph, section, and subsection some little known, and less understood or understandable regulation is to be found.

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#22
In reply to #19

Re: Shaft Power / Absorbed Power

09/20/2015 2:40 PM

OK, I hadn't realised "above my pay grade" had become quite such a cliché in US!

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#23
In reply to #12

Re: Shaft Power / Absorbed Power

09/21/2015 12:07 AM

OP is confused as we are of what he meant absorbed power, he must thought about turbine, not pump.

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#24
In reply to #12

Re: Shaft Power / Absorbed Power

10/11/2017 12:28 AM

Dear sir,

i try use your formula to calculation absorbed power, but i get problem the result calculate, if power factor less than 0,8 the result its OK, but if power factor more than o,8 the result for absorbed power more than from power rate motor.

Example : I have motor with capacity rate power 15KW and power factor 0,85. if i use your formula absorbed power, i get result absorbed power is 15,2 KW more than from rate power motor,

please give Explanation about that, maybe i have something wrong.

thanks for your attention.

regards.

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#25
In reply to #24

Re: Shaft Power / Absorbed Power

10/11/2017 4:54 AM

Have you read and understood earlier posts?

What are you trying to calculate? Please give details of your calc.

If your motor rated power is 15kW the electrical input power (at rated load) = 15/efficiency. PF only comes into it if you want to calculate input VA (= input power/PF).

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#26
In reply to #25

Re: Shaft Power / Absorbed Power

10/11/2017 9:54 PM

This Detail Calculate.

Absorbed Power : Volts X Amps X Power Factor X Cos q.

= 380 X 27,1 X 0,85 X 1,732

= 15,2 KW

Thanks,

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#27
In reply to #26

Re: Shaft Power / Absorbed Power

10/12/2017 6:16 AM

Your formula as written Absorbed Power : Volts X Amps X Power Factor X Cos q is wrong. It's usually cosφ, not cosq, but that is power factor, you don't need it twice.

380 X 27,1 X 0,85 X 1,732 is in the right form, but one of the factors (apart from 1.732 = √3) must be wrong. A 15kW motor has typical efficiency 90%, so absorbed power = 15/0.9 = 16.7kW.

PF 0.85 is typical, so assuming 380volt supply, amps = 16.7*1000/380/0.85/√3 = 29.8. If voltage is different, current changes.

You have to decide which parameters you know and which you want to calculate. You can't put in figures at random and be surprised to get unexpected results.

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#29
In reply to #27

Re: Shaft Power / Absorbed Power

10/12/2017 9:34 PM

Thanks for your Anwers and your Explanation.

But i have Problem, becouse before you and me disscuss, i already submit my document calculation absorbed power use formula Absorbed power =Rate Power/Effesiensi, my owner Disagree.

He said to me, absorbed power must be less than from rate power.

Can you agree if absorbed power value must be less than from rate power motor?

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#32
In reply to #29

Re: Shaft Power / Absorbed Power

10/12/2017 11:05 PM

He is wrong.

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#35
In reply to #29

Re: Shaft Power / Absorbed Power

10/16/2017 10:39 AM

Are you sure you and your "owner" are talking about the same thing? If he means power absorbed by the pump, this must be less than the motor rated (shaft output) power. You can calculate hydraulic power as per 67model in #33, and pump absorbed power = hydraulic power/pump efficiency.

On the other hand, he might not understand motors. Some people, even some engineers, think motor rated power is the power drawn from the mains. It's not, it's the shaft output power. This has been discussed on CR4 a few times. If that's the case, you can educate him by getting a motor catalogue and showing him the figures agree with amps = rated power (watt)/efficiency/PF/√3.

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#28
In reply to #26

Re: Shaft Power / Absorbed Power

10/12/2017 7:52 AM

oky.....You wrote in post #24, that "you had a motor".

Are these figures measured by you? If not, from where do they come?

If measured on an actual motor, errors in measuring shaft speed, torque, current power factor and voltage could "crowd -up" to an impossible efficiency.

There are 5 parameters there - a 2% error in each in the "wrong" direction could be 10% [e.g. power input 6% low, shaft output 4% high], looking like 100% efficiency.

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#30
In reply to #28

Re: Shaft Power / Absorbed Power

10/12/2017 9:42 PM

Thanks your attention.

yes, i have a motor drive pump with capacity 15 KW,

and i want to know absorbed power value,

my Question is what do you think about absorbed power? is there anything to do with flow and head motor? (H and Q)

Thanks,

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#33
In reply to #30

Re: Shaft Power / Absorbed Power

10/13/2017 8:07 AM

Oky,

Shaft power, for a pump = hydraulic power/pump efficiency.

I consider the engineering term "shaft power" for a motor output to be much clearer than "absorbed" and it fits the input of the pump which is also a shaft power.

Hydraulic power = pressure x flow.

In the Metre-Kilogramme-Second [MKS] system, thank God, you do not have to wonder about what units you should use & what units the power comes out as - when you use metres, kilogrammes and seconds for input units to formula you can be sure output power is watts.....even USA electrical engineers got (a little) metricated in 1930 - amps, volts and watts are MKS units. It usually "pays" to convert other units (like psi)to MKS.

Use Pressure, Pascals, Pa = Newtons per square metre: Flow = cubic metres per second

N.B. Check the units...

(N x m-2) x (m3 x s-1 ) = Nms-1

By definition, One Newton-metre (Newton x metre = Nm) is one Joule: s-1 is per second and one Joule per second is one Watt - hence the answer is in Watts, which is the MKS unit of power. One Newton is the force required to accelerate one kilogramme at 1 metre/second.

Finally, shaft power into pump = hydraulic power/efficiency = shaft power out of motor.

Ignoring "hair-splitting" values - like losses in a flexible coupling and "windage" of air friction on shafts & coupling - which might be significant in some cases (say if you are designing/using a precision dynamometer at high speeds).

The efficiency of the pump you would have to get from manufacturer's speed/flow/power charts for the fluid pumped - water and liquid fuels like petrol & diesel are standard.

There is usually a specified minimum intake pressure (head) to a pump - too low a pressure (a fraction of normal atmospheric pressure) and dissolved liquids/gases, like air, can come out as bubbles causing "cavitation" noise and excessive wear. Pressure drop in the inlet piping matters! The pump input power has to include the inlet pipe/intake losses.

Pressure values might be absolute (relative to vacuum) or gauge (relative to atmospheric air pressure) that is psia or psig in many foot-pound-second (/inch) figures. A pressure gauge or transducer can be made open to air on one side (usual & commonly called "gauge"), or a sealed chamber (usually vacuum - absolute) or two pipe (pressure difference - differential).

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#34
In reply to #33

Re: Shaft Power / Absorbed Power

10/14/2017 2:22 AM

thank you very much for all your explanations. this is very helpful for me. your explanation I can use for my reference in designing.

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#13

Re: Shaft Power / Absorbed Power

09/15/2015 10:32 PM

please,

assume if there is loss in shaft, if will elaborated in to heat only.

almost 99.99 the power will be transmitted.

the heat what we see is heat transmitted from sources in contact with shaft.

any have loss proportional top the angle shifted (very very negligible). if the power become more the shaft will shear due to increased angle of shift.

truly

kittamani

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#21

Re: Shaft Power / Absorbed Power

09/20/2015 2:01 PM

As you have seen, sarakana, the meaning of absorbed power is different to different experienced engineers. So you have good reason to go to the pump department and ask them what they mean for your better understanding of the answer.

My opinion is that a power for a pump would be the input mechanical shaft power - it is not their business to guess what losses are involved in delivering that shaft power.

I would ask to understand for what speed; fluid flow volume, density, temperature and pressure conditions the number applies. In my experience, fluid temperature (hot or cold) can have have a major effect and, when cold, a pressure relief valve may give a delivery pressure far higher than with hot fluid - consequently much greater shaft power input.

Will this cause a temporary overload of the motor - if it is just sized for hot conditions?

Is the overload acceptable for the warm-up period?

What will the load be if the motor speed (supply frequency) is at the supply maximum?

Some pumps, like centrifugal are easy to start, while piston pumps can require high drive torque at zero speed (electric motors cannot always give full speed torque at standstill and generally cannot if supply voltage is low, bearing in mind that supply capacity and cable voltage drop may give only 80% volts at motor during start).

A conversation with the pump people to understand issues like plant start could avoid problems or your worry.

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#31
In reply to #21

Re: Shaft Power / Absorbed Power

10/12/2017 9:52 PM

thank you for your explanation,

I am a person who just learned about the motor, and I want to know more about the motor, how it works,?, and the characteristics of the motor itself.

This forum very helpful in my learning.

thanks,

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#36

Re: Shaft Power / Absorbed Power

03/29/2023 4:01 AM

<...the difference between absorbed power and shaft power...> is the efficiency of the motor.

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