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Energy Efficient Windows With A Vacuum?

01/18/2016 6:11 AM

Have windows been manufactured with a vacuum between the two plates of glass?

Could the glass could possibly be glass welded around the perimeter with the small gap between the two plates containing a vacuum.

The glass vacuum thermos I use daily has far superior temperature retaining characteristics than any other type.

I thought I saw such a window in the 60's as a student.

Perhaps a vacuum glass window is cost prohibitive?

Norm

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#1

Re: Energy Efficient Windows With A Vacuum?

01/18/2016 7:58 AM

I think a vacuum window has been done. But I think the reason it's not a common design is safety. There is a greater likelihood that the glass would shatter due to the vacuum.

It's far safer to fill the gap with dry argon and then place a 'E' coating between the panes of glass to reflect UV and infrared energy, to achieve the insulating properties we want.

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#3
In reply to #1

Re: Energy Efficient Windows With A Vacuum?

01/18/2016 8:35 AM

The Low E coating would be required regardless of the technology of insulation.

We rarely even see double pane glass in Florida. At first I thought that was strange, but when you think about it, we really don't have a large delta of temperature extremes here. Yes, we may get down to 0°C on occasion, but that is rare.

In the summer the temperature difference between inside and outside is rarely more than 10°C. Humidity and direct sunlight are the bigger issues, so Low E glass is a must.

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#20
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 8:12 AM

I'm curious, how well does a single pane window withstand hurricane force winds? I would think most insurance companies would say not very well.

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#22
In reply to #20

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 9:13 AM

A) That's why you typically 'board up' windows with Plywood when a hurricane is expected.

B) Blowing out the windows may be a 'structural fuse,' so that the building changes from a 'closed structure' to an 'open structure' and does not experience such a strong pressure differential that would crush or shatter it.

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#26
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 10:27 AM

Right. I was thinking of new construction.

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#30
In reply to #20

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 11:15 AM

Don't people put boards up over windows when a hurricane is forecast in the USA? I am sure I have seen newsreel film showing that, but don't ask me when or even "if"!!

I know I would.....

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#53
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Re: Energy Efficient Windows With A Vacuum?

10/24/2016 8:47 AM

Yes they do board up windows when dangerously strong winds are expected. It's to protect the glass from impacts. The boarding up procedure typically leaves 'vents' or 'gaps' so that the house interior can change its air pressure to match the outside. You don't want the house so sealed up the structure gets crushed or blown apart by pressure differentials.

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#50
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Re: Energy Efficient Windows With A Vacuum?

01/21/2016 9:33 PM

Most windows will stand up to hurricane force winds no problem....I lived here starting in the 50's and have been hit with several hurricanes, never had a window break....it's mostly the flying debris that can break a window, that's why coverage is needed....most people have awnings now...we used to just tape them up...I can still remember back around 1960 hurricane Donna hit us dead on, went out during the eye, it was wild...but I can remember watching the sliding glass doors we had on the back bowing in and out violently oscillating I was sure they were going to break, but no they held out...

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#51
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Re: Energy Efficient Windows With A Vacuum?

01/22/2016 1:39 AM

Interesting, that must also have been good quality glass as well.....

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#2

Re: Energy Efficient Windows With A Vacuum?

01/18/2016 8:26 AM

Maintaining that vacuum is another problem over the life of the window.

Places that benefit from insulation generally have a very high temperature delta through the seasons and that causes issues with expansion and contraction of the materials.

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#4

Re: Energy Efficient Windows With A Vacuum?

01/18/2016 9:20 AM

A common failing with early vacuum sealed double glazed window units was the seal hardening and cracking destroying the vacuum. At least you could see where they had failed, a fan shape of moisture would form at the point of failure.
There was nothing you could do about it other than replace the unit. If you didn't you could watch the green goo as it spread between the glass.

That was 30+ years back, they have improved since. I hope they have, all my windows are sealed units.

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#5
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Re: Energy Efficient Windows With A Vacuum?

01/18/2016 9:39 AM

Correction:

They don't use vacuum now. Silica gel and argon injection seems to be the way.

https://www.youtube.com/watch?v=qbxSgtUIpj4

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#6

Re: Energy Efficient Windows With A Vacuum?

01/18/2016 11:54 AM

Think about the force on even a small window pane if one side were subject to much less pressure than the other. Assume a 20" square pane with 14.7 psi on one side and 0.7 psi on the other. 5,600 lbs distributed over that small window.

How much thicker do you suppose your current windows would have to be to support the weight of your car?

There won't be much benefit if the panes flex enough to touch in the center. You'd have to be okay with small thick expensive windows.

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#7
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Re: Energy Efficient Windows With A Vacuum?

01/18/2016 12:32 PM

Apparently, that is not a barrier to making such windows.

This company did in 2013 and another Japanese company has already been doing it.

However, the product doesn't seem to have taken off. Other companies have done it, but the total cost is high and the return on invest from energy savings is small.

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#9
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Re: Energy Efficient Windows With A Vacuum?

01/18/2016 5:15 PM

Using glass spacers, in my book, is structurally like using many small windows. It does seem to offer one solution to the thickness issue.

Cost still seems to be a problem as the product mentioned in the article is not yet to market.

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#10
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Re: Energy Efficient Windows With A Vacuum?

01/18/2016 6:41 PM

I doubt that even if you hit cost parity, and it won't, 5% savings on energy is not going to send the world beating a path to your door.

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#13
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 2:35 AM

There is mention of spacers, and keeping them invisible or at least inconspicuous. Thin flat pieces cannot resist much pressure differential without deflection, so more is going on with this than just two sheets with a partial vacuum between.

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#14
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 3:16 AM

GA.

It would have to be thick enough to survive a rifle bullet!! Or the panes would be pressed together!!!

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#8

Re: Energy Efficient Windows With A Vacuum?

01/18/2016 2:11 PM
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#11

Re: Energy Efficient Windows With A Vacuum?

01/18/2016 11:08 PM

I had seen such windows way back in 1978 when I visited Germany- but vacuum had leaked etc. I have seen US patents of double walled glass panes with glass structs to support glass (like pillars in a large building with huge ceiling). The practical difficulty is differential temperature in glass as you try to weld over longer lengths leads to stresses / strains and cracking immediately or after a few minutes / hours. Welding / stitching with glass is not as easy as with metal. If somebody can do it- I too am interested for another project.

So simplest solution is to fix two separate glass sheets with air gap- with air pocket- cannot be vacuum (practical fabrication difficulty).

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#15
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 3:18 AM

Older gas filled windows have leaked here in Germany.....let alone vacuum ones.....

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#12

Re: Energy Efficient Windows With A Vacuum?

01/18/2016 11:45 PM

If you think about it, when the weld containing the vacuum between the two sheets of glass fails (and it will), the vacuum will start to draw debris into the space between the panes.

This debris can consist of dust or moisture, or both. resulting in a "dirty" appearance.

The gas filled window will also fail at some point but material will less likely be drawn into the interstitial space between panes.

Double-walled tanks that utilized the annular space for insulating purposes generally have a an evacuation port for connection to a vacuum pump or some indicator that the vacuum has failed.

Have you ever had to replace your thermos because it failed to keep its content at the proper temperature?

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#18
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 6:54 AM

The only fail of keeping temperature is when I knock the thermos off my desk and it shatters. It's all one piece of blown glass. I should post a picture of it.

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#16

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 3:44 AM

Vacuum flasks are usually cylindrical with domed ends. The vacuum port is always placed in the outer shell (for manufacturing reasons) and in an area that is curved in two directions (for structural reasons). Exerting a force onto the face of flat glass makes it deflect. The curvature transfers the vacuum force on the inner shell into tension and on the outer shell into compression. Glass is better able to withstand a tension or compression force than a deflection force. A sphere is the only shape that would better withstand the imposed pressures.

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#17

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 4:32 AM

Vacuum windows are used in the camera industry to insulate CCD sensors at extreme low temperatures, We use them for cameras cooled to -40°C but these are small, maybe around 40mm diameter, & the gap is large, perhaps 50mm. As stated in other posts, doing this over a large area is problematic.

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#19
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 6:56 AM

Large areas may be problematic however aren't TV tubes a vacuum?

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#29
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 11:13 AM

Its the shape and sheer weight of glass that keeps a tube OK, plus its not a true vacuum, it has some inert gas in there....

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#21

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 8:56 AM

Working for one of the largest glass producers in the world for over 20yrs. I have seen many variations of "insulated" "double or triple paned" " coated" and "vacuum" types of windows produced. We make windows and for a couple of customers that has a vacuum between two panes of glass. During the assembly of these windows small 1- 1-1/2mm diameter pillars are installed and spaced out in between the panes of glass evenly to keep them from flexing in on each other, From a distance these are invisible but within about five foot of the window can be seen fairly easily. All of the vacuum windows that we build are made with two panes of glass 2.3mm thick each and that largest window we build this way are 14-7/8"x16" then placed into a steel frame with rubber gaskets. As far as insulating qualities we have found that many of the coatings that we apply to the glass have a higher R-factor with one of the best coatings is silver and argon coated with an argon mixed gas between two or three panes of glass, We also coat in tin and aluminum and many variations of a combination of all mentioned earlier. As for what the customer is using the windows for I don't have a clue only that we build about 300 at a time about 3 time a year.

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#23

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 9:13 AM

I have made thousands of IG units. Many times these units are shipped with breather tubes inserted so that when they arrive at there destination they can equalize to what ever altitude they are going to be installed at.The tubes are crimped or pulled and they are sealed before being glazed. If this is not done the glass can either "kiss" in the center or bow apart.Both of these things will cause seal failure and increase the potenail for paralax disortion.Some installations such as air traffic control towers will not allow distortion and if you are in stadium box seat watching or filming a sporting event the optics would be unpleasing.Insulated glass allways has a dehydrated air gap typically a desicant in inside of the metal spacer once the seal is broken and the desicant absorbs as much water as it can you will get fog inside from condensation and mold usually forms. The different gases injected into the airgap eventually migrate out of the unit within 2 years and the small advantage they provide goes away.Low e coatings are what really determine the performance and depending where you live those coatings work better on the #2 or #3 surface some areas need to keep heat out during the day not so much like a thermos as reflecting the type of light (band wave length) that causes things to heat up.In northern climates you want this heat generating light to come in during the day and you want it to retain the heat at night (night time shadeing coef.)

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#28
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 10:42 AM

"...those coatings work better on the #2 or #3 surface..."

I'm guessing that you mean the 'inside' surfaces of the double pane, the glass faces that border the gap.

So that would mean surfaces #1 & #4 are the ones that would be exposed to the rain and/or household dirt&dust.

Assuming my guesses are right, that the surfaces are numbered in sequence looking at a cross section of the window, is the #1 surface the 'household' side or the 'out in the elements' side?

(I've never run into window construction lingo before, I'm interested in learning.)

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#41
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 10:48 PM

Thanks to you and dery2026 for your knowledgeable contributions.

I can't see much practical advantage to vacuum sealed glass windows, except in extreme climates, maybe. Here in Arizona we just put shades or awnings outside the west facing windows.

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#24

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 9:37 AM

I have them at my condo. At 13 years old, the vacuum seal has failed allowing for regular humid air to get in. This results in windows that "fogs" inside, between the two panes of glass or frosts in the same way. The windows were made to look like a traditional six pane window with the separation "frames" actually in between the two panes of glass. AS for insulation, the three that are still intact do feel warmer to the touch than those that have obviously failed, and at sub zero temps the failed windows do frost on the inside unlike those that have not failed.

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#31
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 11:21 AM

If I am understanding the people here, most windows have a dry gas between the panes.

Its seldom that they have a true vacuum, and as you can read here, the supporting disks when they are, are obvious from several feet away.....also such windows are quite small....

I personally have not seen double glazing with a vacuum between the panes....ever....

I hope this helps.

Glassman made a good post today, you should read it.....

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#36
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 7:49 PM

Like your signature.

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#44
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Re: Energy Efficient Windows With A Vacuum?

01/20/2016 2:55 AM

Thanks.

She was simply brilliant with words and I truly believe it......As I get older, it becomes more and more important to me personally. A lack of truth online leads to rudeness I believe, you see it fairly often.....

Only read further on here if you are personally interested in just why there are so many rude and badly mannered people online, some think they are just having a "bad hair day", but it goes far deeper than that.....

-----------------------------------------------------------------------------------

Online, there are some distinctly rude people around, who attack others in small and not so small ways online.

They either twist or simply ignore the truth......they can be found probably on every single Forum on the planet.....They can be of any age or sex.

We see many examples here from our own small pack of "sociopaths" on CR4......who by the way, do not believe that they are in any way "abnormal"....

But unless the rest of us understand a few small but important points about them, we may just think they are having a "bad hair day!!!"

Nothing could be further from the truth!!

Several recent excellent websites/videos of TV programs, expand further on this theme far better than I can, I believe I have posted them before, but just in case, here they are again :-

Psychopath Night

internet_troll_personality_study_machiavellianism_narcissism_psychopathy

online-trolls-are-psychopaths-and-sadists-psychologists-claim

I hope that you find the links interesting.....(if you looked at them, no pressure!)

Tip, if anyone is rude to you, online especially, for NO reason whatsoever (some may even react to this post by being rude to me for even just posting here, without even actually "naming" anyone) and say call you a "Troll".

You can be happy that you are NOT a "Troll", at least not in that situation.

The "REAL" Trolls, as mentioned in those links, will actually call other people names initially, or are simply rude in some other way, for no reason, and by doing so, actually "OUT" themselves as having at least "Sociopath" tendencies.....

They are mentally still in the school playground and believe that name calling is still a way to go!!! Always remember "Sticks and stones........!"

By the way, if you do call THEM names back (you are allowed to of course once they have "kicked off!" I feel!), they usually go absolutely ballistic or ssimply disappear!!......it really gets through to them.....so use it carefully!!

Reasoning will not bring you anywhere useful!!

Rant over!

But if you or anyone else has any further questions, I will do my best to answer them for you.

Questions from true Sociopaths, will be very difficult to answer truthfully without sending them "over the edge!"

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#46
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Re: Energy Efficient Windows With A Vacuum?

01/20/2016 8:08 AM

Andy, what a brilliant discourse.

And your willingness to further impart knowledge on those less learned than yourself is a generous act as well. "if you or anyone else has any further questions, I will do my best to answer them for you."

I am constantly amazed by your vast knowledge.

Except, of course, on those times when it is only half vast.

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#47
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Re: Energy Efficient Windows With A Vacuum?

01/20/2016 5:45 PM

....and as expected, you "outed" yourself for the umpteenth time.....

Even faster than I thought you would!!!and you still don't know why you react to my prodding!!!

If I were as good a fisherman, as I understand certain types of people and how they tick, I would be the richest fisherman around!!!

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#25

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 9:43 AM

I am wondering whether there is more heat loss from the use of aluminum (versus Wood) in modern window construction.

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#27
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 10:31 AM

Thermal transfer through the spacer is the target. Window frame material isn't quite as significant, especially with the air pocket designs of today's frame and sash sections.

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#32
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 11:24 AM

The windows we generally install in Germany have a steel frame, but the glass is not allowed to make contact, it is thermally insulated from the inner and the outer steel frames.

Also, the "outer" steel, is not in contact with the "inner" steel, to prevent forming a cold/hot "bridge.

The steel is coated with a thick plastic coat to prevent rust and to make the windows more attractive, no painting required.

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#33

Re: Energy Efficient Windows With A Vacuum?

01/19/2016 6:36 PM

It is not the vacuum that makes the thermos so very efficient. It is the mirrored surfaces that reflect the heat that gives it it's extra punch. If you mirrored your windows so they didn't let heat and light in,... there would be no need for the windows.

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#34
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 7:16 PM

So, if you have a mirrored ceilings, it obviates the need for insulation in the attic?

Funny, seems like this would have been noticed somewhere back in the 60's or 70's.

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#35
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 7:39 PM

Who could have afforded that?

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#38
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 8:23 PM

Cocaine is know for not being very affordable either, yet large quantities of that were consumed in the 60's and 70's. .... in fact I'd bet chances are much higher cocaine has been done in a room if it has a mirrored ceiling.

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#39
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 9:00 PM

Voice of experience?

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#40
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 10:23 PM

'Good decisions come from experience. Experience comes from making bad decisions' - Mark Twain

.

Though, I've never had mirrored ceilings, so perhaps my decisions aren't that good.

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#43
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Re: Energy Efficient Windows With A Vacuum?

01/20/2016 2:00 AM

Many amateur Porn film directors maybe?

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#37
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Re: Energy Efficient Windows With A Vacuum?

01/19/2016 8:01 PM

The silvering of the thermos might reduce the heat transfer to some extent, but it's the vacuum that provides the bulk of the insulation.

I had 15 years experience testing cryogenic receivers, and the better the vacuum, the lower the pressure increase due to boil-off.

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#45
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Re: Energy Efficient Windows With A Vacuum?

01/20/2016 2:57 AM

Good post.

You appear to have voted yourself off topic for no reason whatsoever, because you are correct. I and someone else have removed at least 2 of them for you.

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#42
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Re: Energy Efficient Windows With A Vacuum?

01/20/2016 1:58 AM

LOL!!

How true.....a bit of insulated wall would be far more effective!! Maybe with a TV camera and inside a large flat screen TV?

20 of those and the need for windows is severely reduced!!

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#48

Re: Energy Efficient Windows With A Vacuum?

01/20/2016 11:33 PM

Has anyone used transparent material other than glass for windows- like polyester or polypropylene sheets? Are these banned due to fire safety issues?

Has man developed any material- other than glass - which is transparent and can hold vacuum of the order of say 1 mm of mercury for a decade or longer? Can it be molded?

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#49
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Re: Energy Efficient Windows With A Vacuum?

01/21/2016 5:34 AM

There was a 50,000 sq ft entertainment venue called Summerland, located at Douglas in the Isle of Man and designed to cater for 10,000 tourist visitors. There were dance floors, restaurants, games rooms, and public bars. The roof and front wall of the complex was covered in Oroglas™ a transparent acrylic sheeting. A fire in August 1973 a couple of years after it opened killed fifty people and injured a further eighty. The sheeting was not the only factor to the high number of deaths but was a significant contributor. Fire codes were amended after the fire to ban the use of similar materials for buildings in the UK. The island's tourist industry never recovered and it now relies on its status as an offshore tax haven and financial services center for it's main revenue.

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#52

Re: Energy Efficient Windows With A Vacuum?

10/22/2016 9:10 AM

Yes, energy efficient windows are cost prohibitive this is also good but nowadays impact windows are new in the market for installation also pgt windows, siw windows, vinyl windows are also available .Take the help of an expert while installing the window like siw windows or pgt windows like this for better look to your house and also provide services for installation. If your house is in hurricane prone areas, then installed impact windows and doors or hurricane protection doors and windows.

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