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Control Valve Sizing

09/13/2016 7:29 AM

Dear All,

we are working on one particular project where inlet pressure is 5 Kg/cm2 & we are sizing the Globe control valve.

Backpressure in this particular case is 9 Kg/cm2.

what can be impact on the valve sizing

whether we have to consider Delta P sizing as 9 Kg/cm2

please suggest

Sachin

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#1

Re: Control Valve Sizing

09/13/2016 7:38 AM

Pick up the phone and discuss the problem with the local friendly valve distributor.

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#2

Re: Control Valve Sizing

09/13/2016 8:38 AM

Back pressure?,... you mean from the systems curve? or the Cv of the valve....

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#3

Re: Control Valve Sizing

09/13/2016 9:55 AM

Just use a really big, shiny one, with a handle.

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#4

Re: Control Valve Sizing

09/13/2016 3:05 PM

You should consider that the near-closed differential pressure across the valve this high (as in boiler feed pump back-pressure, perhaps?) can add much to the torque required for the valve operator. If you do no buy the most robust valve and operator recommended by the suppliers for the task at hand, it will fail early, and whoever buys this plant will have to turn this into a hand operated valve (if they can find a wheel large enough). Make sure the valve and operator gets installed correctly, so that the limit switches are not by-passed with jumper wires at any time. Simply having the valve keep ramming all the way shut until it trips the operator is not what I would call good practice.

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#5

Re: Control Valve Sizing

09/13/2016 10:48 PM

It doesn't look as though a flow through the valve is possible...

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#6

Re: Control Valve Sizing

09/14/2016 12:41 AM

In my experience, backpressure is immediately upstream of the valve, which would also be the inlet pressure. You have given two different values for this (5 kg/cm2 and 9 kg/cm2)! Maybe I'm missing something?

Is the process fluid a gas or a liquid?

Why have you determined that a globe valve best suits this application?

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#10
In reply to #6

Re: Control Valve Sizing

09/14/2016 9:51 AM

What we have here is a failure to communicate.

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#12
In reply to #10

Re: Control Valve Sizing

09/14/2016 9:56 AM

The last two words of that phrase are not necessary.

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#13
In reply to #12

Re: Control Valve Sizing

09/14/2016 10:10 AM

Or to add: "...waiting to happen."

Thanks Lyn, for pointing out the redundancy of that previous statement of mine.

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#14
In reply to #13

Re: Control Valve Sizing

09/14/2016 1:54 PM

Not being a Bible reader, I vaguely remember some reference in there about suffering fools gladly.

I wonder if this is what the author was referencing?

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#15
In reply to #14

Re: Control Valve Sizing

09/14/2016 3:18 PM

Are you sure that is what is says? Not that we don't already suffer....fools.

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#16
In reply to #6

Re: Control Valve Sizing

09/14/2016 9:16 PM

Back pressure is not normally used to describe valve design differential pressure, so perhaps a translation problem, inlet pressure, discharge pressure at full design flow. Back pressure valves are sometimes spring loaded check valves, where controlled flow yields a certain pressure at the control point, which you could construe to be the inlet of the valve. Used in the OP context, I would perhaps make an incorrect assumption that the pressure referred to a 'back' was the pressure at the valve discharge at full design flow...(?)

(U.S. valve sizing person 15 years practical experience mostly liquid)

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#7

Re: Control Valve Sizing

09/14/2016 12:47 AM

Delta P..... are you using pumps?
If so what type of pumps, where are you using them?

It would seem to me you are hinting at a flow control valve or choke valve!

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#8

Re: Control Valve Sizing

09/14/2016 6:27 AM

You need to be a lot more precise about the pressures, up and downstream. On the face of it. it looks like the flow will go the wrong way!

To size a control valve you need the design flow range. Then calculate maximum valve Kv from maximum flow and minimum ΔP, and minimum valve Kv from minimum flow and maximum ΔP. Valve ΔP at reduced flow is higher because if it's pumped, likely to be higher up the pump curve, and other system losses are reduced.

Then find a valve whose operating range covers your Kv range. Data on Kv vs valve opening can be got from supplier. Operating range is not necessarily fully closed to fully open.

Actual pressure also useful if there is a cavitation risk. It gets a bit more complicated if the fluid is gas or steam.

Be careful asking suppliers to size the valve. I have sent out enquiries giving line size and all the flow/pressure data, saying valve size by supplier (expected to be 1 or 2 sizes below line size). Often they would quote a line-size valve and ignore the process data completely!

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#9

Re: Control Valve Sizing

09/14/2016 7:06 AM

Could you provide a sketch of the fluid circuit? There is a bit of uncertainty and a sketch might make your arrangement more clear.

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#11
In reply to #9

Re: Control Valve Sizing

09/14/2016 9:52 AM

He has one, but it is a bit sketchy.

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#17
In reply to #9

Re: Control Valve Sizing

09/15/2016 8:35 AM

It might not exist. After all, were it to exist, a discussion with the local friendly valve distributor is all that it needs to solve this problem. Can CR4 readers conjure one up in its absence (rhetorical question - NNTR)? Most unlikely.

Here are some unknowns:

  • Line size
  • Temperatures, of both wetting fluid and ambient
  • Flow rates
  • Wetting fluid
  • Line type specification
  • Line insulation
  • Location of valve
  • Orientation of valve
  • Actuation of valve
  • Connection arrangement between valve and line
  • Position detection arrangements
  • Quantity of valve required
  • Shipping destination
  • Etc.

All this is the domain of the valve distributor.

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<...we...> So there are several individuals there, and no-one knows how to solve the problem. How extraordinary. Their best bet is #3↑.

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