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Pipeline Elastic Bend Angle Calculation

08/12/2019 2:29 AM

Hi Guys, as i understand the basic rule of math to calculate angle subtended by an arc is to divide the arc length by radius. This rule is extensively used in calculating Hot and cold bending angles for a given arc length. I was given a similar calculation for elastic bend angles by one of my colleague. However in this case of calculating elastic bending angle, he has divided the arc length by two times the radius instead of simple calculation of arc length by radius. I am puzzled by this calculation as why he used two times radius instead of one. is there anything i am missing in this ?

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#1

Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 5:48 AM

<...divided the arc length by two times the radius...> appears from here to be incorrect.

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#2
In reply to #1

Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 5:54 AM

yes, my doubt is to know whether i am lacking any understanding of pipeline elastic (natural ) bend. so it leads to 2R

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#3
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Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 5:58 AM

...then challenge <...one of my colleague...> to show the calculation from first principles. The outcome is a learning exercise for one of the two participants in the challenge.

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#4

Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 7:50 AM

I guess Sb = subtended angle, but what are E and D?

If the angle θ is in radians, then arc length L = Rθ. (θ = L/R; R = L/θ.)

If the angle is in degrees, then 2R(pi) would be involved.

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#6
In reply to #4

Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 9:28 AM

Sb is the bending stress, E being modulus of elasticity and D is the pipe diameter.
Using that formulae , you calculate the elastic bending radius.

Now for 30m length, using the elastic bending radius we are calculating the degree

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#5

Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 9:16 AM

Maybe you're bending one way and then back again....

https://www.victaulic.com/assets/uploads/literature/26.02.pdf

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#7
In reply to #5

Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 9:31 AM

Not clear exactly as to what you mean by one way and then the other way.
This is a vertical bend whereby we are going down only

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#8
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Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 10:03 AM
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#9
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Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 10:32 AM

This was indeed an informative thread. I think the conclusion was for cold bends and it goes very well in the lines of Arc length divided by radius.

I was looking for a specific case of elastic bend

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#10
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Re: Pipeline Elastic Bend Angle Calculation

08/12/2019 10:47 AM
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#11

Re: Pipeline Elastic Bend Angle Calculation

08/13/2019 8:55 AM

Cold bends are plastic. You are desiring "elastic". In other words no "permanent set" to the bend. Suggesting that If you release the load that imparts curvature, the pipe returns to its original shape (hence "elastic). If you use 2R then the angle suggested is reduced by 50% which would by inspection make sense if cold bends use simply R (or half the radius, twice the curvature)...having said that, simply reducing curvature by 50% doesn't necessarily demarcate the elastic and plastic regime...material behaviour of steel in the elasto-plasto regime is non-linear. Like other commenters suggested, do some more research. Lots of material mechanics literature resources out there to read thru.

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#12

Re: Pipeline Elastic Bend Angle Calculation

08/13/2019 12:06 PM

I think you are confusing two completely different concepts.

The angle subtended by an arc is just geometry.

The elastic bend angle is a property of material given certain known parameters.

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#13
In reply to #12

Re: Pipeline Elastic Bend Angle Calculation

08/13/2019 12:11 PM

Hi Randall

based on the material properties, you can do approximations on the maximum allowable bending stress on the pipe. Then that allowable bending stress leads you to a minimum allowable bending radius to keep the stress within the calculated bending stress. Now from that radius, we are trying to find the maximum angle for a certain length

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#14
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Re: Pipeline Elastic Bend Angle Calculation

08/13/2019 12:14 PM

Of which none were given such as pipe diameter and material yield stress...not enough info to answer, though based on simple thin wall shell stability/collapse theory the equation does resolve somewhat to basic geometry.

But not enough info provided to justify assumptions needed to apply those boundary conditions.

Practically speaking, the radii in question for staying in elastic limits are on order of 100's to 1000's of feet. Typically used in laying pipelines.

Not a piping problem (noting phrase "vertical bend")...proceed with caution is my advice.

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#15

Re: Pipeline Elastic Bend Angle Calculation

08/16/2019 8:41 AM

At best it is a dodgy rule of thumb taking no account of material or pipe diameter.
I'd guess a length of macaroni wouldn't bend to that rule
Del

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