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Anonymous Poster

International electrical fittings

07/02/2008 8:34 AM

Howdy y'all,

I posted this yesterday in the general forum, but have yet to receive much response there. So out of desperation I'm reposting here in Electrical. Please forgive my probable breach of CR4 etiquette.

We make a product in the US that connects to home (or commercial) electrical breaker boxes. The wires from our unit break out of the unit's enclosure via a 1/2" flexible conduit connector already installed on our unit. The installer provides the conduit, runs our wires down it and then connects to the breaker box.

Now we're looking at developing a version of our product for international use. However, we don't know if non-US conduit will mate with the US conduit fitting on our unit. For that matter, is flex conduit widely used throughout Europe, Austraila, Asia, etc.?

Unfortunately our unit is made to be tamper resistant, so there is no easy access to the inside of the unit for the installer to change the US flex fitting to another type. And for reasons I won't go into here, redesigning the product to allow some internal accesability is probably off the table for now.

So, does anyone know if conduit sizes and fitting types are the same the world over? If not, is there a good resource which can give us country-specific info? We could pre-install the correct fitting for a given country here, if we just knew what to use.

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Power-User

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#1

Re: International electrical fittings

07/02/2008 1:08 PM

I believe that other countries use metric size knock outs. I have worked on equipment from european countries and they use these type of knock outs. However, the sizes are fairly similar, so, unless you have to actually thread into the boxes vice using a knock out it should be a fair fit. I am personally in the US, so I'm not positive about this.

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#2

Re: International electrical fittings

07/02/2008 1:08 PM

Hello Guest!

I think you would have to maybe exit the box in a metric size! Sizes are 16mm, 20mm, 25mm, 32mm, 40mm and so on up to the bigger stuff!

The only breach of etiquette that I can see is that you seem to be too shy to register! Why not register and put a name to your posts! There is no pain involved, no cash exchanged, and apart from the rare bouts of over unity madness, this site is full of very friendly, helpful people who will be glad to share there knowledge with a new face!

It's time to take the bag off my friend!

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#10
In reply to #2

Re: International electrical fittings

07/03/2008 6:26 AM

All of these sizes are available but the 20mm knock-out is the most common domestic one.

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#12
In reply to #2

Re: International electrical fittings

07/03/2008 8:09 AM

Register and have my stupid little questions linked forever to an identity and thus be mercilessly mocked by my fellow CR4-ers forever after? NEVER!

Besides...there's a little concern that as I ask questions that relate to ongoing projects a clever reader might deduce our company and perhaps even what we are working on. Our customers get absolutely crazy over such leaks.

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#3

Re: International electrical fittings

07/02/2008 6:13 PM

Just out of curiosity; what is this product that you make?

As an electrical engineer, I am particularly interested in certain products that have been advertised (mostly on the internet) in the last couple of years.

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#4

Re: International electrical fittings

07/02/2008 10:54 PM

Hello Guest,

The US is almost the only country where Imperial measure conduits are used.

Almost all other countries have metricated their conduits, along with everything else.

If you did not want to make special boxes, then perhaps you could offer conduit adaptors, which would be far cheaper.

Metric Sizings as advised by Mr. Truman Brain above are correct.

Flexible conduit usage varies widely, with several different types being used, dependeing on particular countries, but all non-US have the Metric sizings at the conduit fitting ends.

Perhaps as Mark684 suggests, you could advise what you are intending to sell internationally, as that may have a bearing on your potential sales.

International Voltages and Frequencies vary, because of historical reasons, but I'm sure you are already aware of that problem.

Kind Regards....

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Power-User

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#8
In reply to #4

Re: International electrical fittings

07/03/2008 2:19 AM

In fact it might even make sense to build the enclosure in 2 versions, one for Rest of World, one for the Imperial US (uh, did that come out wrong, somehow?).

Might also perhaps see if you can find a close equivalent...my experience is that the US fittings tend to be quite sloppy, so perhaps you can build the box for e.g. 16 mm conduit but a 5/8" US fitting 'will fit ok'.

It wouldn't be hard to find out the standard diameters...consult the IEC or electrical code for someplace big like Germany. Perhaps an easier route might be to contact one of the US branches of TuV (Technischer Ueberwachungsverein):
http://www.tuv.com/de/en/about_us.html

http://www.us.tuv.com/

They will be able to tell you if my suggestions make sense (i.e. build it to a standard US or metric standard and 'let the other one more or less fit'). As long as it doesn't have to be waterproof, it could probably work like this.

Good luck. What does the box do, anyway?

Regards,

RF_G

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#13
In reply to #4

Re: International electrical fittings

07/03/2008 8:23 AM

hello sparkstation, ususally i have no useful comment to make directly to you when you post the ever accurate responses you do an just about anything but this time i think there may be a problem.

a few years back a article in a locksmithing magazie about mounting a door lock raised a hornets nest in the trade and as far as i know it has never been resolved. i ask you to please follow me through on this one.

the writer is a very well respected locksmith safesmith in england ( i forgave him for that) who had one of his employees come to him with a problem he was having fitting a yale brand lock together after having disassembled it for servicing trouble was the lock labelled made in england was not made in england it was he much later found out made by / in a yale factory in china from parts specified by yale lock germany.

what made the problem worse was finding by his own measurements that the components which cam from a yale lock made by yale in england where different to the yale lock made in germany by a few tenths, not enough o sop pllug rotation , the measurements from the chinese made yale lock had over 2.5 thou. plus and minus dimensional differences. that does of seem like much but it certainly will make a awful difference to the user of the lock when the plugs of the rekeyed unit or masterkeyed units in a system don't allow rotation.

this is not the first time this has occured, having seen more than once the afffect of trying to fit the chinese equal of a 1/4-20 x2 bolt into t a handicapped chair lift mountingcan be a real challenge the supposedly according to the owner installer manuals is .250+/- .002 where by experience the four bolts that came out of the tapped hole were anywhere from .240 down to .2025 thread crest dia. , i didn't bother checking thier length, i was ticked enough already trying to find a e-z out to use on the sheared pan bolts, eventually though i got them out by using a rat tail file ground square.

i present this to you because until the real unifying system of measurement that metric was supposed to be is actually brought into existence and meets bean counters obsessions to maximaze(legal term) profits the likelyhood of a true interchange with no problems in loose tight fits to mechanical devices is not going to happen very soon.

'da ber

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#5

Re: International electrical fittings

07/02/2008 11:41 PM

Besides conduit size, you will find differences in electrical input pin sizes.

Recently I visited UK, France, Netherland and Norway. The first job I had to do on arrival was to purchase adapter to fit my gadgets (like mobile charger, laptop charger, GPS battery charger)in supply point of the country. Every country has different supply point sizes.

Various International Standard forming bodies are talking of Harmonization of product sandards. But no body is talking of standardization of these fittings.

Thanks, at least the supply valtages every where same.

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#6
In reply to #5

Re: International electrical fittings

07/03/2008 2:07 AM

Hello gsuhas

<"....Thanks, at least the supply valtages every where same....">

Not so, because of historic reasons.

Common supply Voltages are: 110V, 110V, 120V, 220V, 230V, 240V at either 50Hz or 60Hz.

Original or early equipment: Alternators, transformers and distribution Networks:

The historic background is that where the early equipment was supplied from the US, domestic supply was 110V at 60Hz.

Where the original installation of equipment was from Great Britain, the Supply was generally 230V or 240V at 50Hz.

European equipment as originally supplied was generally 220 V at 50Hz.

Voltages were generally higher in countries where the population was small and more widely spread.

Remember that Copper for conductors is more expensive than insulation for the conductors, and for cost-effectiveness, it is cheaper to have a higher Voltage with less copper and more insulation, than the reverse.

The International Plug/Sockets are a different story, each supplier in the early days trying to have only their special plugs/sockets installed in houses and on portable equipment.

This tended to prevent sales by other manufacturers, as their plugs would not fit the sockets already installed into a house.

ELECTRIC PLUGS IN USE

The main types of electrical plugs that are used around the world are listed below. You can click on the illustration to view a larger picture and a listing of countries where that type of plug is used. Note: the illustrations below are not to scale. Also, the labels (type A, B, etc.) used by my principal source listed below are not any type of standard nomenclature; labels and descriptions used by various vendors may differ.

A
(North American/Japanese 2-blade)
Flat blade attachment plug
Click on the picture for more

B
(American 3-pin)
Flat blades (same as type A),
but with round grounding pin
Click on the picture for more

C
(European 2-pin)
Round pin attachment plug
Click on the picture for more

D
(Old British plug)
Round pins with ground
Click on the picture for more

E
(French 2-pin)
Round pin plug and receptacle
Click on the picture for more

F
("Schuko" plug)
Round pins with
side ground contacts
Click on the picture for more

G
(British 3-pin)
Rectangular blade plug
Click on the picture for more

H
(Israeli 3-pin)
Oblique blades/pins
with ground
Click on the picture for more

I
(Australian plug)
Oblique flat blades
(inverted V-shape) with ground
Click on the picture for more

J
(Swiss 3-pin)
Round pins with offset ground
Click on the picture for more

K
(Danish 3-pin)
Round pins with spade ground
Click on the picture for more

L
(Italian 3-pin)
Round pins with ground (in-line)
Click on the picture for more

M
(South African plug)
Round pins similar to type D but larger and with one oversized pin
Click on the picture for more

Trust that assist you.

Kind Regards....

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#9
In reply to #6

Re: International electrical fittings

07/03/2008 4:21 AM

Thanks for good information. I give GA, though the subject I raised and answer you gave are not directly (pin pointedly) related to original thread.

I will preserve it for my future foreign tours. I can be prepared for using my gadgets in the countries I will be going.

When I refered same voltages, I meant the vaoltages were same in 4 countries I recently visited.

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#15
In reply to #6

Re: International electrical fittings

07/03/2008 10:26 AM

So much work! GA.

milo

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#18
In reply to #6

Re: International electrical fittings

07/03/2008 8:09 PM

hello sparkstation sorry but the original u.s. specs were at 25 cycle on 110 volts. the plugs toou show are not unique i used them back inthe 70's didn't know they broke n.e.c.

''da ber

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#7
In reply to #5

Re: International electrical fittings

07/03/2008 2:09 AM

He's not talking about wall-plugs (which, however, as you point out, ARE a pain in the ...).

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#11

Re: International electrical fittings

07/03/2008 7:35 AM

Adaptor fittings are available. These fit between various imperial and metric conduit sizes .

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#14

Re: International electrical fittings

07/03/2008 8:41 AM

Thanks all for your informative replies!

As for those who asked what our unit does, I'm not at liberty to say. However, I'm instructed to state that it was not developed in a CIA lab using technology from a crashed UFO and it in no way emits waves of enslaving mind-control radiation. Any skin tingling or unexplained scent of banana that users may experience is purely coincidental. Trust us.

It certainly sounds as if we'll have to look into installing a metric-sized flex conduit fitting on our unit. We had already planned to make a dedicated non-US version of our unit to accommodate the voltage and frequency differences. We're very familiar with global AC line differences and the plugs for outlets - we deal with that on a regular basis. But connection straight to the breaker box is new for us.

Now the only hurtle that remains is finding a good (and quick! and cheap!) source for metric conduit fittings here in the US.

And I'm a little intrigued by PWSlack's comment about there being US/Metric conduit adapters. There are a few applications where this would come in handy. Anybody know a good source for those?

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#17
In reply to #14

Re: International electrical fittings

07/03/2008 11:25 AM
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#16

Re: International electrical fittings

07/03/2008 11:14 AM

Helow i am from india.

can i help you out in this.

email digvijay_engineers@yahoo.co.in

Mobile+919979200001

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#19

Re: International electrical fittings

07/11/2008 11:46 AM

It looks as if you are hard wiring to the mains rather than using sockets. Something you might want to consider is that other countries have different color codes for their Mains wires. Not red and black (hot), white (neutral) and green (ground) used in North America. If you provide them with a pigtail for connecting to their mains, it would be a good idea to conform to their color code.

Bill

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#20
In reply to #19

Re: International electrical fittings

07/11/2008 6:42 PM

Or they can just grin and bear it like we in the US do with stuff from other countries.

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