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Converting a Ceiling Fan to a Generator

04/06/2009 11:36 PM

For converting ceiling fan to a generator, what are changes required ??

In case of table or wall mounting fans how it is done?

Lot of wind energy can be saved by this method.

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#1

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/06/2009 11:51 PM

Change the motor in an 3 phase alternator.

You will land up in an extremely inefficient wind turbine.

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#4
In reply to #1

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/07/2009 2:33 AM

HI FRIEND , PLEASE BE POSITIVE, WHENEVER A PROBLEM YOU FINDS, TRY TO SUGGEST A POSITIVE RESPONSE. IF ONE SAYS ABOUT FAN CONVERSION TO ALTERNATOR WE EXPECT THE SOLUTION AT THE PRACTICAL LEVEL. CONCEPTUALLY THE IT WILL WORK, EFFICIENCY IN TAPPING NON CONVENTIONAL ENERGY IS LEAST BOTHERED AT THE INITIAL STAGE OF DESIGN..

SO FORGET ABOUT EFFICIENCY, WHETHER IT WOULD WORK OR NOT

IF YES, WHAT ATLTERATION DOES IT REQUIRE.... I HOPE THAT U WOULD COME UP WITH A CLEAR SOLUTION

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#7
In reply to #4

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/07/2009 5:57 AM

I need not say not to shout.

1. The fans are single phase AC motor. To run it as a generator how is the field to be created ? That is what was my first comment - change the motor to a 3 phase alternator.

Seing the 2nd para you might have decided to neglect the first one.

Had it been a 3 phase motor instead of a single phase one, ot would have been easy. But here it is a fan and thus a single phase motor.

Even in nonconventional energy defices, the prime hing of importance is the efficiency. Simply because in these enrgy, the available energy density is very low. Unless these are efficiently converted obviously the cost will not be commensurate with the expenditure. Just to giveyou an example, the domesitc fans ar aprrx 60W or so. This is the power they take when rotating at full spee.

Under normal condition, you dont expect it to rotate at even 25% of it so you may get energy equivalent of a few watts per fan. The same thing in wind turbines maximise by the size of blades (so that more torque is available at shaft) and tilting blade angles to optimise the conversion with respect to the wind speed which also optimises the power conversion. These facilities are not available on domestic fans.

basically it is the question of the blade profiles on the Wind turbines which matter- since here the drag is to be mininised and what you want from it

You will appreciate that there is a difference between maximmising torque at minimum flow Vs maximising flow at min torque.

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#53
In reply to #7

Re: CONVERTING CEILING FAN TO A GENERATOR???

12/14/2009 1:51 AM

Just because in your mind you can't do it, that doesn't mean it can't be done...

Yes, it possible to modify a ceiling fan into a generating power.

1)- Remove the blades, 2)- extend the rotor shaft, 3)- add dual custom made dual magnets rotors, 4)- add custom made stator. Combine all these components together at the end shaft at the bottom of the celling fan and you just converted a ceiling fan to generating electricity whenever the fan motor is turned-on having without all of it its blades. The extended shaft will spins the dual magnetic rotors, and the stator can be made stationary with 4 rods attached its 4 corners to a plate screwed to the ceiling.

There, it's done! So, next time don't be mocking someone's silly idea just because you haven't got the brain to figure it out!

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#54
In reply to #53

Re: CONVERTING CEILING FAN TO A GENERATOR???

12/14/2009 2:14 AM

So ... all that remains is to feed the genny output back to the old fan motor ...

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#55
In reply to #53

Re: CONVERTING CEILING FAN TO A GENERATOR???

12/14/2009 4:56 PM

Don't confuse stator with rotor...your explanation Ku, makes Frankenstein look like a Barbi doll in comparison

Wire is wound on rotor in original state for ceiling fans, rewind that wire to three or more phases.

Custom made stator (rotating bit which has attached blades) will need to be made or original machined, with magnets attached to that custom stator to desired polarity number.

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#61
In reply to #7

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/05/2010 1:17 AM

hello I believe you are wrong about the output.and I dont care if you disagree or not. I have one that I converted and it works quite well. You say 25 watts at best. well the tip speed ratio of the blades make them run much faster than the RPMs that you see them run inside your house. at 25 cents per magnet I figure that the 200 watts I've seen is quite remarkable in comparison to your opinions stating. I dont do it the way everyone else does it I do it through 2 transformers to make the impedance match , and I also use 4 batteries in series. 2nd point, these are single phase motors as you say. Chalk one up for you ! Good observation. But the ceiling fan uses only one set of coils at a time. There are 2 sets of coils at 90degrees phase. hooking both sets of coils to separate trans formers and then to separate diode rectifiers gives twice the power otherwise considered for output and an almost smooth dc output whether the outputs of the rectifiers are in parallel or in series. Point 3 ... as compaired to a solar panel , the cost of making these little toys are a lot less than the cost of a solar panel, even if they only put out the wattage you say they do. I bet you dont have one and are just speculating. It's nice to speculate and I dont have a problem with that. But before you give details or a review of a product or conversion you should have the object in hand or have tested it in order to give accurate information about it. It's nice to have an ego and an attention gathering about you. But disinformation is not going to help development as you put it. My intention is not to put you or anyone down, but to help concider the real options at peoples disposal. To make your toes sore has not been my intension. Just an honest opinion based on the hands on. The reason I use transformers is that the coils are at a high ohms value. thus they are not the same impedance as the battery's internal resistance. Thus not a good match for power transfer. To enable maximum power transfer you must correct the impedance matching, or the higher resistances will absorb the power and waste it as heat in the motor/alt. open voltage is high volts before the transformers and diode rectification. simply converting this is an easy chore. I wind my own transformers and am thus able to play with the outputs efficiency. Even before I changed my setup to a double transformer matching. I have seen 70 and 80 watts out. I hope this helps in the exploration to the questions at hand. I chose this particular blog number not to insult it's writer but it had the most definitive start. Thank you for reading. I have not logged in or registered I just wanted to say hi and share my experience. Capt'n Ron Way Peachfuzz

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#66
In reply to #61

Re: CONVERTING CEILING FAN TO A GENERATOR???

09/06/2010 12:24 AM

Capt'n Ron

Transforming the ceiling fan into an alternator is easy. Harvesting the power efficiently is a bit harder. I think that I have modified the transformation process in these 2 videos: "HALF CEILING FAN ALTERNATOR" (By PRPaul1),

"Ceiling fan alternator 125+ volts (by PRPaul1)

I simply removed the original rotor and replaced it with 16 permanent magnets.

The most important thing is to find magnet sizes that fit perfectly and yield the smallest possible gap between rotor and stator. Once you find a magnet size that you think will work, make the same 3-dimensional shape out of wood and verify that it will fit perfectly before you order magnets. I did not make any additional part.

I really like your transformer idea and wish you would contact me by sending mail to "generatorblue" on Youtube. Google "PRPaul1" or Google "generatorblue" and you will surely find links to my videos. I am good with the mechanical transformation but could use some help with controlling the output. If you watch the videos and want to offer some technical assistance, I can use all the help that I can get with the electronic and control circuits involved in generating electricity. I am also working on alternator designs that are original and made from scratch. I can always find new ways to position magnets and coils but I need help with the rest.

I hate to do it alone and spend too much time on one idea, but I will.

I hope that you or can offer more details about the transformers. Thank you for your comments.

PRpaul1

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Anonymous Poster
#65
In reply to #7

Re: CONVERTING CEILING FAN TO A GENERATOR???

09/05/2010 2:46 PM

Refit the ceiling fan motor armature with Strong Neodymium Magnets and the ceiling fan blades with a furnace blower fan or any comparable blower fan vertically.Hang it in the wind and watch it produce.

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#8
In reply to #4

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/07/2009 2:46 PM

WE EXPECT THE SOLUTION AT THE PRACTICAL LEVEL- Not good

I HOPE THAT U WOULD COME UP WITH A CLEAR SOLUTION - Better

We do not work here and you do not pay for our help. Expecting is not allowed and to give my very helpful friend sb a lecture is very rude.

Since you want help, for free, about something you do not know; try to pay in politeness or go away.

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#15
In reply to #4

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/08/2009 4:08 AM

How rude you are and untutored in the subject!!! He was quite correct and you are out of order!

------------------------------------------------------------------

I personally would say sell the ventilator/fan and use the money to buy a proper generator or alternator!

The changes needed to the fan are so great as to make the idea you have completely impractical and probably impossible for anyone with limited knowledge and workshop facilities....lets say it is NOT the place/way to start!!

Even normal DC motors, which have far more of the requirements for generating a voltage, are also exceedingly inefficient, because they were not designed specifically to do that.

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#47
In reply to #4

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/14/2009 4:55 PM

naduhtodiahris, is bad typing in capitol letter everything. in internet is sign of shouting, like SHOUTING! see?

so you stop bad hobbit or people will no like you. PEACE!!!

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Anonymous Poster
#50
In reply to #4

Re: CONVERTING CEILING FAN TO A GENERATOR???

06/14/2009 1:57 PM

Dear sir,Thaks for your effort.I just got one old Ceiling fan and some neo-dymium magnets.I am grinding the inner circle to place the magnets which are so powerful and creates much flux to move the electrons.I will place a rectifier in the four core wire to convert into DC to charge my batteries.I want to run this generator with wind energy attched to a Bi-cycle wheel for more RPM.thank u

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Anonymous Poster
#62
In reply to #50

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/05/2010 1:24 AM

With a 4.5 tip speed ratio the blades speed will be hard to match with a bicycle. Especially under a load. Capt'n Ron Way Peachfuzz

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#52
In reply to #1

Re: CONVERTING CEILING FAN TO A GENERATOR???

08/10/2009 5:03 AM


I was registered at your forum. I have printed the test message. Do not delete, please.



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#2

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/07/2009 1:22 AM

The convection movement of air in a normal room would hardly be enough to even make the ceiling fan move. Tapping power from it would be imposable.

An extractor fan does however turn by itself and would be able to generate some power but the flow will be restricted resulting in less cooling.

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#3
In reply to #2

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/07/2009 2:26 AM

HI FRIEND,

I AM NO LONGER GOING TO MOUNT CEILING FAN IN A ROOM. RATHER I WILL INSTALL IT IN A METALLIC FRAME OUTSIDE. MY QUERY IS NOT AT ALL RELATED TO AVAILABILITY AIR . I WANT TO KNOW HOW THE ELECTRICAL ELEMETNST SUCH AS STATOR / ROTOR WINDING AND THEIR CONNECTION ARE BE MANAGED>?

IN THE CASE OF CONVENTIONAL SOURCE OF ENERGY CONVERSION, DONT BOTHER EFFECIENCY AT THE PRIMARY LEVEL

I EXPECT YOU WOULD COMMNET ON THIS

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#5
In reply to #3

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/07/2009 3:27 AM

Then it depends upon the construction of the motor.

  • Most permanent magnet DC motors can be used as generators without modification.
  • To use an AC motor as a generator one needs to separate the stator windings from the rotor windings, and energise one set separately. Otherwise, there is no magnetic field available to generate current as the device turns.

Please turn off Caps Lock.

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#11
In reply to #3

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/07/2009 11:38 PM

Before working on a fan to generator,You should be working on your keyboard.It seems to be stuck in CAP'S. many will take it as you are shouting at them.Look and see if you have a stuck key or something broke on your keyboard.

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#16
In reply to #3

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/08/2009 4:09 AM

Please try using the CR4 spell checker.

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#58
In reply to #3

Re: CONVERTING CEILING FAN TO A GENERATOR???

02/09/2010 12:19 AM

Mr. naduthodiharis,

Please be practical when you are placing a technical question in any respected forum. Primarily what you are trying to do is a hobby type experiment and you want others to help you out. Please appreciates that any technology has positive and negative aspects. if it was possible to change a fan which has single phase motor to alternator, it probably might have happened long ago. even if it was possible to convert it into an alternator, where do intend to use that energy. may be, like in traction motors, it will regenerate back to the grid. good idea! But, Sir, that would be a minute fraction of the total grid power.

So, when a fan is invented for circulating the air, let that technology do that function.

one more thing, please do not use capslock and please use legible and correct english.

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#6

Re: CONVERTING CEILING FAN TO A GENERATOR???

04/07/2009 5:56 AM

It is possible. You can replace the motor with small DC generator/ac generator and you have to spend a lot of money on that project.Then you will achieve your objective.But it is not econamical.before going to this job you can study wind power mill and do needful.

Your innovative idea is very good.But you have to do lot of reasearch on this for getting econamical way of power generation.

Best of luck

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#9

Re: Converting a Ceiling Fan to a Generator

04/07/2009 11:03 PM

You have an excellent idea, and an excellent question. One reply said you could add a current to one winding, so the other would have a magnetic field to turn against. Since we can't have a generator without a magnetic field; how about adding some powerful magnets from surplus computer hard drives, and inducing a small feedback current from the winding that is generating the power back to the one other winding providing the magnetic field. Who knows, you might get more output than you expect. Tesla would be proud.

V/R, Hatch

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Anonymous Poster
#51
In reply to #9

Re: Converting a Ceiling Fan to a Generator

06/22/2009 12:11 PM

I removed the housing then the metal ring and replaced it with bar magnets(attached to ousing)

I am not sure i got the polarity right but i get 4 volts by spinning by hand

s archer

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#10

Re: Converting a Ceiling Fan to a Generator

04/07/2009 11:14 PM

Presuming you are starting with a standard residential 36" to 54" diameter, flat blade, 3 to 5 blade ceiling fan I would recommend the following steps:

1. Replace the single phase fractional HP motor and replace it with either a dc generator or ac alternator.

2. Replace the aerodynamically inefficient flat profile propeller blades and make a custom airfoil type blade propeller. I would recommend using an odd number of fan blades to try to avoid resonant vibrations from being developed between the propeller and the support system.

If this sounds discouraging, it is because I intend this to be discouraging. The standard residential ceiling fan is designed and constructed to be a cheap air moving device to be sold for the lowest price to the masses. It is not designed or manufactured for extracting energy from a moving air stream.

I would encourage to do an internet search on "home-made" wind-mill generating systems. From the 1930s and on there have been a variety of "low-tech" methods of making wind generator systems. Building from scratch will give you much better results than trying to cobble something from unsuitable equipment and parts.

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#13
In reply to #10

Re: Converting a Ceiling Fan to a Generator

04/07/2009 11:48 PM

i AM HAPPY WITH ALL OF THE ABOVE COMMNETS, VERY NICE........ ALL OF YOU ARE VERY MUCH KEEN ABOUT EFFICIENCY OF DEVICES , IT IS A GOOD SIGNAL.

ACTUALLY MY IDEA WAS TO MAXIMISE THE USE OF N.C ENERGY. THE ENERGY IS 100% WASTED. SO INCREASED THOUGHT OF EFFICIENCY WILL IMPEDE OUR INITIATIVES IN SUCH PROJECTS. THAT IS WHY I POINTED TO FORGET ABOUT EFFICIENCY.

IN AUTOMOTIVES BREAKING SYSTEM, THEY USE REGENERATIVE BREAKING. BASIC PRINCIPLE IS WHILE APPLYING BREAK, A GENERATOR IS ACTIVATED, THE CONNECTED LOAD (BATTERY) ADD UP RESISTANCE , AND ENERGY IS RECOVERED.

IF WE ARE DEVELOPING A MOTOR CUM GENERATOR FOR SAY FAN APPLICATION WE CAN USE IT AS GENERATOR USING WND ENERGY AS WELL AS A FAN.

I ADVICE MY FRIENDS WHILE RESPONDING TO QUERIES, IT SHOUL BE IN LOW ABSTRACTION LEVEL, DON'T THINK THAT ALL ARE EXPERTS LIKE YOU, I MEAN ANSWERS LIKE 'CONVERT TO THREE PHASE GENERATOR' . HOWEVER THE FRIEND HAS BEUTIFULLY EXPLAINED LATER. NICE

I AM BASICALLY A MECHANICAL ENGINEER WITH PRODUCTION ENGG SPECIALISATION. THOSE WHO ARE INTERESTED MAY CONTINUE THE DISCUSSION ON FOLLOWING QUESTIONS:

FAN IS SINGLE PHASE MOTOR, IF IT ALLOWS TO ROTATE BY WIND FORCE AT ITS RATED R.P.M WHAT CAN WE EXPECT AT ITS INPUT TERMINAL?

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#17
In reply to #13

Re: Converting a Ceiling Fan to a Generator

04/08/2009 6:49 AM

To answer the question:-

FAN IS SINGLE PHASE MOTOR, IF IT ALLOWS TO ROTATE BY WIND FORCE AT ITS RATED R.P.M WHAT CAN WE EXPECT AT ITS INPUT TERMINAL?

The answer is:- Nothing, there will be no output at all.....its an AC motor, not a generator of any sort, nor was it so designed.....

As I mentioned earlier (and I was not alone either!), you must either replace it with a proper Dynamo/Alternator or at worst maybe a DC motor with brushes (there are DC motors without brushes so be careful) will give some output, but a LOT less than a correctly designed dynamo or alternator.....

You will also need replacement brushes from time to time, or a replacement motor if the brushes are not replaceable.

True small windmill alternators use strong magnets on the rotor and therefore do not need brushes at all, a great saving on wear & tear!!

Car alternators use brushes for the excitation and voltage control, but I have seen on the web that some people have replaced this coil with a permanent magnet and dispensed with the brushes, but at the expense of easy voltage control!!! At least the brushes in a car alternator are massive and the excitation current is quite small, so they have a good lifetime....

Car alternators need high speed 1000 to 5000 RPM or more and also a larger propeller than you are proposing too.....it was just to illustrate the technology needed that I mentioned it....

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#18
In reply to #13

Re: Converting a Ceiling Fan to a Generator

04/08/2009 7:05 AM

Arkemedies tried 3000 experiments to innovate a lamp. Why can't you ?

It is an innovative idea... & the demand is efficiency.... try your luck to device a combination out of a spoked wheel & a battery from a junked yard, as arkemedies had tried even a cotten thread , suit buttons for a bulb filament, why not you ?

All I can give you is the specs required from the motor gen set...

The device must have synchronised power with the utility.

device should store electricity in a black box, & use it whenever required.

device should be self powered to generate electircity

I think , as the discussions went, At the present state of innovations & technologies available, & abiding the einstein's rule of energy in put = energy out put + losses,

All you have to start with the condition Energy out put = Energy input + cosmic energy

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#19
In reply to #18

Re: Converting a Ceiling Fan to a Generator

04/08/2009 7:35 AM

Uh, do you mean Edison?

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#27
In reply to #13

Re: Converting a Ceiling Fan to a Generator

04/09/2009 12:24 AM

Do you know that you are still have your CAP'S on.Why do you want people think you are shouting? DHAAAAAAAAAAAAA

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#45
In reply to #13

Re: Converting a Ceiling Fan to a Generator

04/14/2009 4:13 AM

Please turn off Caps Lock.

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#48
In reply to #10

Re: Converting a Ceiling Fan to a Generator

05/31/2009 1:27 PM

To invent you need a good imagination and a pile of junk." Thomas Edison

Thank you for this quote. I needed that.

Please feel free to discourage me anytime. On the "Generatorblue" channel on Youtube,

I posted 11 video clips depicting my attempts to transform bicycle wheels into wind turbines and wind generators. I have the pile of junk, please let me know if I have enough imagination. I still need help with the electrical aspect of it all. Someone like you, will honestly let me know what not to try. That will save time.

Building my "magic rotor" to make a bicycle wheel generator is easier than tranforming a ceiling fan into a generator.

Thanks! PRPaul

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#60
In reply to #10

Re: Converting a Ceiling Fan to a Generator

03/07/2010 9:18 PM

I thought he was just trying to power the fan on its own to save energy " off grid power on just the fans " you know just give them a spin and off they go moving the air around saving energy Get Idea if thats the case here

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#12

Re: Converting a Ceiling Fan to a Generator

04/07/2009 11:41 PM

And the next question will be, 'Why does the fan stop turning when I connect the load?'...Doh!

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#41
In reply to #12

Re: Converting a Ceiling Fan to a Generator

04/10/2009 9:19 AM

Good point! Propellers and fans generally have low efficiency when converting wind into rotating torque. Flate blade propellers have the lowest efficiency and unless the entire propeller disk is filled with blades, the propeller generated torque will not support much of a watt load.

Wish you had an identity, I could almost give a good answer.

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#14

Re: Converting a Ceiling Fan to a Generator

04/08/2009 2:19 AM

Try this: Get a 12VDC starter motor from a junk yard. Attach it to a spoked wheel, maybe 10' or 3 meters in diameter, with braceing to prevent collapse. From each spoke attach by the head and tack a triangular sail. From the clew attach a line (sheet) to the next spoke. Adjust the sheets untill they start luffing, them snub them up just till the luffing stops. Check your polarity before you attach your leads to a voltage regulator, then to the battery. Use a bigger wheel and/or a smaller starter motor 'till you get it right. The starter motor should work with any type of rotary power source. Alignment is not needed for a verticle windmill.

I would say good luck, but persistance will stand a better chance.

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#20
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Re: Converting a Ceiling Fan to a Generator

04/08/2009 8:32 AM

I trust you are not being serious??

Others might think you are!

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#21
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Re: Converting a Ceiling Fan to a Generator

04/08/2009 9:03 AM

It still makes more sense than using a ceiling fan.....

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#22
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Re: Converting a Ceiling Fan to a Generator

04/08/2009 9:20 AM

Truuuuuuuuuuuuuuuuuuuuuue

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#23
In reply to #20

Re: Converting a Ceiling Fan to a Generator

04/08/2009 1:30 PM

Yup

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#24
In reply to #23

Re: Converting a Ceiling Fan to a Generator

04/08/2009 1:41 PM

"Gustibus non dispudendum"

"there is no disputing about tastes"?

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#25
In reply to #24

Re: Converting a Ceiling Fan to a Generator

04/08/2009 5:45 PM

Yup!, but I think it is more correct as "De Gustibus non-dispudendum".

Try this as one of my former signatures; "Ignoramus illigitamate non-carborundum". How do you like them apples? Thanks, Carl

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#32
In reply to #25

Re: Converting a Ceiling Fan to a Generator

04/09/2009 6:35 AM

"Ignoramus illigitamate non-carborundum"

stupid bastards don't grind you up.....

Don't let the stupid bastards wear you down.....

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#26

Re: Converting a Ceiling Fan to a Generator

04/08/2009 10:27 PM

Hi

I hope you can open this pdf file it contains slides on how to build a vertical axis wind turbine from an old 5 gallon water container.

Sorry I cant attach it.

let me know how to attach a pdf???

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#28
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Re: Converting a Ceiling Fan to a Generator

04/09/2009 12:33 AM

You cannot attach a file here. But you can post a link to the file if it exists on a server somewhere.

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#29

Re: Converting a Ceiling Fan to a Generator

04/09/2009 1:21 AM

Slow night tonight and I got laid off, so nothing better to do.

Here is the problem with your basic premise of using an existing ceiling fan as a generator.

First off, yes, it is a single phase motor and to start with, single phase motors make terrible alternators (the technical term for an AC generator). In particular, ceiling fans are what is called a "Shaded Pole" AC motor, which makes it even worse. In order for an AC motor to operate as an alternator, the windings need to be excited so that the cage in the rotor establishes its own magnetic field, so that the lines of force of the rotor can cut through the fields of the stator and create a flow of current. That excitement can come from a DC permanent magnets, a separate DC winding in the rotor, or an induced voltage from an existing grid connection. So let's look at each of those in detail.

Permanent magnet excitation is what you find in most small car alternators. It is initially cheap, but limited in scope because as you want more power output, the magnet cost increases exponentially to the point where above a few dozen watts, it is impractical. Still, for a home made project there are instructions available on the internet for disassembling an AC squirrel cage motor and machining the rotor to accept permanent magnets in order to turn them into alternators.

Next is a separate winding. This is what is used in "real" power generation systems, i.e. hydro dams etc. The "motor" is akin to a "synchronous motor" which has separate DC windings in the rotor to activate the field. Those windings can be fed power through slip-rings and brushes, or through an inductive AC coil and then with a solid state DC rectifier built-in to the rotor assembly to create the DC field excitation. Very practical IF you built the motor that way from the beginning, but virtually impossible to do as a retrofit because a basic AC induction motor has NO windings on the rotor to start with.

The third option is to excite an induction motor from the grid it is attached to. This is referred to as a "self exciting AC induction alternator". All that means is that if you take a 3 phase AC induction motor and connect it to the power grid, it turns as a motor. But if you apply an external mechanical force to the shaft that makes it spin FASTER than it naturally wants to, the excited windings will turn it into a generator and the power will flow the opposite way; BACK into the grid! So ANY 3 phase AC motor can become an alternator by connecting it to a power source that supplies excitation to the windings, and then adding external motive force to spin it over speed in the same direction. The reason I emphasize 3 phase motors is because they naturally spin when connected to a 3 phase power source (important later).

Side note: How they do that in an electric vehicle motor system is that the "grid" is supplied by a variable frequency drive system, so during braking mode the computer is tracking the mechanical speed and applying a varying frequency to the "motor" at a level always slightly lower than the natural speed it would want to go, so the external force is always trying to spin it faster and it is always in "regeneration".

So back to your problem again. That ceiling fan motor is NOT a 3 phase motor, so it cannot spin on it's own as a 3 phase motor can. All single phase motors have no relative rotation inherent to them. They must be "trained" to spin one way or the other. The most common way is to have a secondary winding and capacitor that makes it slightly out of synch with the primary winding, and when both are energized, there is a slight difference and the motor begins spinning in the desired rotation. But once spinning, it will STAY spinning, and you must disconnect that auxiliary winding or burn it up. So a speed switch is added that disconnects it at about 80% speed. That switch is expensive, noisy and prone to failure, so they are not popular for small cheap appliances such as household fans. But a split-phase motor like that technically CAN become a generator, and people do it all the time.

The "shaded pole" design used in household appliances however is not the same. It is a very cheap and simple way to accomplish the same task of beginning the rotation in the correct direction, but doesn't need the switch to take that winding out of the circuit; it is left in all the time. This is at the cost of efficiency and accelerating torque, but a fan doesn't need a lot of accelerating torque and efficiency on such a small load is not a big deal, so that is why they use that type of motor. The drawback for you however is that a shaded pole motor is NOT a good candidate for regeneration because of this inherent limitation on how it applies current to the windings. In other words you can spin the motor faster with enough air flow, but that does not make much of the power flow the other way, it will just heat up the shading coil some more until it eventually fails.

So that is why others have been suggesting that you replace the motor with an alternator. Your idea is somwhat sound, but the implementation with that specific type of device is just not going to work. Therefore by the time you remove the shaded pole motor that IS the fan, you are left with just some blades. What's the point then?

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#31
In reply to #29

Re: Converting a Ceiling Fan to a Generator

04/09/2009 5:57 AM

Dear Mr JRaef,

I have to first say thank you for sitting down and putting such a nice large document on this blog, but sadly, I have to take you to task for some (to my mind at least!) serious errors of fact......

I hasten to add that I agree with around 80% of what you wrote, but I am sure that even you want to be 100% accurate (I want to be always accurate myself, but of course errors creep in....).

I personally have never seen such an alternator on a car as you describe:-

Permanent magnet excitation is what you find in most small car alternators.

...as this type of alternator you describe has a voltage output that varies dramatically with engine speed and is not controllable easily, so on a long fast journey, the car battery could get seriously overcharged........

All car alternators that I have seen have slip rings, to allow the voltage controller (a separate unit years ago, mostly built in today) to control the output voltage to a max of usually around 14.4 volts, no matter what load (within the capacity of the alternator) is taken.

This PM alternator that you mention are often used on Wind turbines of various types though, but need some sort of "charge dump" for when the battery is full.....

There are some good videos on YouTube showing people modifying car alternators by removing the rotor coils and replacing them with a magnet for wind turbine usage....

Further, your comments with regard to synch 3/1 phase motors being used as generators has some errors:-

......generator and the power will flow the opposite way; BACK into the grid!

cannot be completely true (in the manner you wrote) as if you have to turn much FASTER than normal motor speed, the frequency of the AC generated will be HIGHER than the grid's frequency, causing large dangerous currents to flow between grid and generator......

Looking around on the web have the following simple formular for at least one type of synchronous motor being used as a generator:-

1725 RPM Motors will need to be turned at about 1875 RPM for a aproximate 60Hz output.

If you want to feed the grid you MUST remain at the fixed frequency of the grid, nothing more nothing less...Its probably better NOT to back feed the grid, quite dangerous....

But as a portable generator, fine. See the following links for infos and diagrams:-

http://www.qsl.net/ns8o/Induction_Generator.html

http://www.redrok.com/cimtext.pdf

I am relatively happy that it can be done in reality, almost in the way you describe, but I am not completely certain enough so as to go out on a limb, as I have personally not done it myself.....

I hope the links supply you and anyone else with some good ideas, but somehow I do not feel that such alternators are going to be much good when wind driven.....but with a petrol or diesel prime mover, they could prove interesting...

Have a great day in spite of my comments.

regards

AG.

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#33
In reply to #31

Re: Converting a Ceiling Fan to a Generator

04/09/2009 6:46 AM

JR and AG, good jobs! (GA's).

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#34
In reply to #33

Re: Converting a Ceiling Fan to a Generator

04/09/2009 9:12 AM

You are too kind, I did not deserve one really.

JR put the main part together, I just came along and picked some holes!!!

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#40
In reply to #34

Re: Converting a Ceiling Fan to a Generator

04/10/2009 9:11 AM

But I gave you one, for taking the time for a more detailed explaination.

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#46
In reply to #40

Re: Converting a Ceiling Fan to a Generator

04/14/2009 2:20 PM

first you need to be in tuch with what is need then the pile of junk. to feel why its needed spot

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#42
In reply to #31

Re: Converting a Ceiling Fan to a Generator

04/10/2009 6:23 PM

From an EE standpoint, you are absolutely right, but I perceived that the OP was not an EE (otherwise he would not have needed to ask) so I am guilty of some over simplification to be sure. It was already too long to begin with, I guess my editing left out some important concepts, sorry.

But just to be even a little more picky, there is a window of wind force that can be applied to an induction generator once it is connected to the grid, because as the wind speed attemts to increase the shaft speed beyond the grid frequency, the slip increases but without increasing the output frequency, up to the point where the grid can no longer hold it in. After that, the induction generator is over loading. If you look at a torque-speed curve of an induction motor, the generation curve follows as almost a mirror image. The difference is, at the point where the motor would stall as the curve slips behind the breakdown torque, that is where the frequency gets out of control as a generator and it must be taken off line or risk being destroyed. Think about it, even a 400kW wind generator is NOT going to drive the grid frequency higher than it is coming out of the hydro plant!

But as to the car alternators, that is just something I was unaware of. It's probably been 30+ years since I took one apart, obviously I did not know that things have changed, so thanks for that.

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#43
In reply to #42

Re: Converting a Ceiling Fan to a Generator

04/11/2009 2:32 AM

Hey Brother, Good one and no probs......

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#63
In reply to #29

Re: Converting a Ceiling Fan to a Generator

04/05/2010 1:40 AM

You seem most intelligent, I still differ with a few statements. try this. type in muddymuddymuddmann on you tube. I found this by accident but I learned a lot about the ceiling fan generator. Capt'n Ron Way Peachfuzz

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#30

Re: Converting a Ceiling Fan to a Generator

04/09/2009 1:40 AM

If you spun your ceiling fan induction motor at a RPM that only superman can emulate, you are onto a good start for making a generator. While the rotor contains the basics (wire coils) you would need to throw in some permanent magnets on the stator to get anything useful out of a ceiling fan. This obviously means making a custom stator to encompass your rotor. Some rewiring into three phase star or delta (depending on your flavour preference) would also be needed for better efficiency, but using stock wiring configuration would still output something useful to power an LED if you you implemented the permanent magnet idea.

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#35

Re: Converting a Ceiling Fan to a Generator

04/09/2009 12:25 PM

Aside the various excellent ideas generated by this poser, I think this query has generated the maximum number of responses in spite of initial rough-rides.This bodes well for the amateur innovators who wish to tinker with things and in the process graduate ti higher levels o0f innovations.

THREE CHEERS>

Prof GV Rao

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#36

Re: Converting a Ceiling Fan to a Generator

04/09/2009 2:27 PM

OK, forget the other mumbo jumbo you have read. here it is...

assuming you know what the red, black, white and green wires are for---connect the red and black wire to the end prongs of a lamps' power cord. make sure the other wires (green and white) are not touching. spin the fan motor as fast as possable you should get a flicker or a dim light. if not you have to spin it faster.

all motors are power generators. if it has power input it gives off a power output....

blackscorpion908@yahoo.com

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#37
In reply to #36

Re: Converting a Ceiling Fan to a Generator

04/09/2009 3:09 PM

Totally wrong.......sorry.

Your knowledge has some large black holes in it!!!

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#39
In reply to #37

Re: Converting a Ceiling Fan to a Generator

04/10/2009 6:56 AM

How can we light up the black holes ?

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#44
In reply to #37

Re: Converting a Ceiling Fan to a Generator

04/11/2009 3:01 AM

may be right

Since he has not put a limit when ω → ∞ ?

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#38
In reply to #36

Re: Converting a Ceiling Fan to a Generator

04/09/2009 6:11 PM

...assuming you can spin an induction motor such as a ceiling fan above its rated RPM, might come in handy for lighting an LED

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#49

Re: Converting a Ceiling Fan to a Generator

05/31/2009 1:33 PM

I posted 11 video clips depicting my attempts to transform bicycle wheels into wind turbines and wind generators. I have the pile of junk, please let me know if I have enough imagination. I still need help with the electrical aspect of it all. Someone like you, will honestly let me know what not to try. That will save time.

Building my "magic rotor" to make a bicycle wheel generator is easier than tranforming a ceiling fan into a generator.

Thanks! PRPaul

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#56

Re: Converting a Ceiling Fan to a Generator

01/17/2010 9:01 PM

There are many examples of people who have converted ceiling fans to wind turbines. The best I have found is here.

http://www.youtube.com/watch?v=vf923InYeH8

Yes, most ceiling fans use 1phase split-cap (ie 2phase) induction motors and these can't be used as generators. Unless you add permanent magnets to the rotor. This is quite easy, by no means a new idea and seems to work OK.

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#57

Re: Converting a Ceiling Fan to a Generator

01/24/2010 1:02 PM

I just skimmed through some of the answer you got and don't know if you ever found what you were looking for but I know it can be done. I'm working on one myself and I found most of what I needed on youtube. look up..." part 1 how to ceiling fan wind turbine " or http://www.youtube.com/watch?v=vf923InYeH8 It's a 7 part series.

Let me know how you do. I'm not all that electricly inclined and a little stuck. Maybe you could help.

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#59

Re: Converting a Ceiling Fan to a Generator

02/09/2010 12:28 AM

Dear Mr. naduthodiharis

And one more point , Please do not use other's knowledge and get the credit among the local population, if you want to innovate some technology or value add some existing technology please do it on your own. you are using other experts arm to fire the gun and its not ethical.

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#64
In reply to #59

Re: Converting a Ceiling Fan to a Generator

06/26/2010 4:11 AM

I concur!.

Dear Mr. naduthodiharis,

you are a disgrace to Indian engineers by asking stupid questions and baseless theories in CAPITAL LETTERS (well u do not seem to understand 'CAPS', do you?) on an international forum.

Kid from which part of coimbatore are you??

Cant you understand others comments - about your CAPS?

--Indian Engineer

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#67

Re: Converting a Ceiling Fan to a Generator

11/21/2011 10:46 PM

It is easy converting a ceiling fan motor to a generator.

I just did it about a month ago,

I shot pics and videos of how I did it and put it on youtube for free.

Just google Bildore1 to find it.

I show with as much detail as I could written on the pics

I am getting up to 168 volts no load cranking by hand

into an Amtek 30 volt motor I am getting about 45 volts and it really spins

as you can see in the vid and I also have it lighting 2 light bulbs about 11watts each.

I have yet to seal it and put a prop on it and put it in the wind , but for a proof of concept that it is making power seeing is believing.

I ordered in some 2 inch by 1 inch by 3/4 neo magnets but even with thick glove they are too scary to play with so I decided to built my first one from a ceiling fan.

I hope this helps.. have fun.

I did hook this up to a a large cap and it runs a couple of one watt LED's quite easily

I hooked it up to a 35 watt incandescent bulb but it became quite hard to turn and only got moderate light from it.

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#68
In reply to #67

Re: Converting a Ceiling Fan to a Generator

03/24/2012 5:21 PM

I have converted several and sold several. They work quite well in low wind and the ones I make are non-cogging. been able to get upwards of 30 volts on them and for me, that's more than enough to charge a battery. You can check out our Youtube account under kevlauenterprises.

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