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Suitable Adhesive

10/12/2011 5:04 AM

Hi All

I wish to glue a 200mm x 200mm x 3mm zinc plated steel plates to the underside of cafe tables to connect the column, economically. The base of the table is I believe resin. I will use 4 screws to in addition to the adhesive, but expect the adhesive to secure the plate not the screws. I tried solvent evaporation adhesives, but as neither surface is porous, it won't set. I have a similar problem with moisture curing for the same reason. I don't really want to use epoxies because of cost and difficulty.

Any ideas?

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#1

Re: Suitable Adhesive

10/12/2011 5:11 AM

Impact adhesives.

(usual disclaimer).

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#3
In reply to #1

Re: Suitable Adhesive

10/12/2011 5:15 AM

Yeah, when it comes to sticking that stuff's not to be sniffed at.
Shelf life is pants, I had a tin from about 20 years ago, it had gone solid.
Del

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#2

Re: Suitable Adhesive

10/12/2011 5:11 AM

Rapid epoxy, a bit expensive, but a splob* in each corner and one in the middle would do it.
Depends how many you are doing I s'pose, is this a few or a production run?
Del
* A cross between a spot and a blob

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#4
In reply to #2

Re: Suitable Adhesive

10/12/2011 5:20 AM

Thanks Del

It's a production run, but on-site assembly with hand tools. The unused adhesive needs to last the rigours of the fitters truck! So an extended shelf life would be good.

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#5

Re: Suitable Adhesive

10/12/2011 6:55 AM

This looks like a good place to look. From the activator page, click the link to the 600 & 800 adhesives.

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#9
In reply to #5

Re: Suitable Adhesive

10/12/2011 9:20 AM

Thank you for that, they have an agent in South Australia.

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#6

Re: Suitable Adhesive

10/12/2011 8:37 AM

Hi Tony,

Is there any way to scarify (make rough) the underside of the table prior to application of the adhesive?

Just a thought - KJK

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#8
In reply to #6

Re: Suitable Adhesive

10/12/2011 9:14 AM

I appreciate the bond would be better if the resin surface was roughed and/or degreased and I will tell the fitter!?! but..... There is also the risk the plating would be damaged if they decided to do the plate also. Maybe I should leave that one alone.

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#7

Re: Suitable Adhesive

10/12/2011 8:48 AM

Take a look at windshield glass adhesives. They are single component and come in tubes that fit caulking guns.

  1. Glass Adhesive Products | liquidnails.com

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  1. 3M™ Auto Glass Urethane Windshield Adhesive
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#10
In reply to #7

Re: Suitable Adhesive

10/12/2011 9:28 AM

Thanks Lyn, I'll check out 3M here.

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#11

Re: Suitable Adhesive

10/13/2011 5:08 AM

Another approach would be double sided tape. If you haven't used it, it is hard to believe the strength, but samples I have here, (ok, from the distributor, so bonded using every trick, ie degreasing, & high pressure,) but two pieces of acrylic are bonded, and won't come apart.

In your favour is that your surfaces are non porous, and there is no flex in either component. Peel action is usually the way these fail. Your adhesive won't be taking direct sunlight, moisture wont affect it.

There are various types from thin and clear, to thick (2mm) and spongy. If there is some unevenness in the resin table, find one with a hint of 'give', it is surface area in contact that gives the strength.

Yes use screws as well.

If these bases are to be fastened to the floor on site, I guess the fastening of the top will need to be better; there's only so much force you can a apply to a loose table before it falls over, but a fastened one might have the hulk jumping on one side.

Without base weights, sizes of top and cafe/pub use etc, I can't get a 'gut feeling' to say definitely, but definitely think about it.

Try the proper stuff, Very High Bond or Ultra HB not cheap but instant.

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#14
In reply to #11

Re: Suitable Adhesive

10/13/2011 8:30 AM

GA. I wasn't aware that double sided tape had come that far. The savings in time, and mess, should easily compensate for the price.

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#17
In reply to #11

Re: Suitable Adhesive

10/13/2011 11:04 AM

GA! I have used VHB tape for a variety of permanent fastening jobs over the last thirty years as a mechanical engineer / manufacturing engineer / design engineer (Mosler safe used it to attach interior panels & shelves to safe walls - my first encounter with the stuff). BTW, there is a useful online adhesive advice site - which unfortunately does not seem to include tape materials - at www.thistothat.com.

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#19
In reply to #11

Re: Suitable Adhesive

10/13/2011 11:56 AM

GA, double sided structural tape is also used in the manufacturing of Semi trailers. It has replaced rivets used in the side panels. Since the sides or walls of the trailer provides the strength to hold the load, I would have to say its good stuff.

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#12

Re: Suitable Adhesive

10/13/2011 5:15 AM

Have you tried 'liquid nails" or a generic equivalent? A stud adhesive or other building adhesive might work. Both of these are strong, cure fairly quickly, have long service lives, are suitably packaged for rough transport have long shelf lives, can buy them anywhere, yadda yadda.... Using your favorite search engine you will be able to find adhesive selection charts that will guide you or confirm your worse fears. One of Global Spec's advertisers, I forget who exactly, has such an online tool. Try there. I have consulted it on a couple of occasions and the information helped a lot. If this is for production then it isn't unreasonable to experiment a little and spend a bit of cash until you find an adhesive that fits the bill. Good luck mate.

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#13

Re: Suitable Adhesive

10/13/2011 7:00 AM

General 2part epoxy used for marine purposes for joining wood should be OK, it is slightly flexible when cured. Your table plate will receive a lot of flexing during its life.

De grease is a must use acetone after lightly sand blasting the surfaces. Also it would be preferable to feather taper the edges of the Zinc plated plate to reduce stress cracking at the edges.

Another choice would be silicone sealant when cured it has a very strong bond on metal surfaces the gray roofing type is best, metal preparation as above.

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#15

Re: Suitable Adhesive

10/13/2011 10:03 AM

If you are selling these, you need the best method available.

I personally would clean the two surfaces intimately, then use a two part Epoxy.

Even 1 in 10 tables coming apart will play havoc with your profit margins....

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#16
In reply to #15

Re: Suitable Adhesive

10/13/2011 10:19 AM

I personally would clean the two surfaces intimately

Interesting choice of words. Somehow I can imagine the line slowing way down at the cleaning station.

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#18
In reply to #16

Re: Suitable Adhesive

10/13/2011 11:11 AM

The fun is there and the terminology is also correct, which makes it more fun to use!!!!

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#20

Re: Suitable Adhesive

10/14/2011 7:30 AM

Send us a pic of the components Tonymech

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#21
In reply to #20

Re: Suitable Adhesive

10/14/2011 10:51 PM

Thank you all for your input, unfortunately the table top is not close by to give you a picture. But imagine a reasonably flat, smooth, resin surface and a 200x200x3 steel plate, zinc plated, maybe passivated, laid on it.

  • I've received another suggestion from the industry using Sikiflex 11FC polyurethane which cures with moisture
  • Also suggested leaving an air gap i.e. leave a gap between beads

Tony

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#22
In reply to #21

Re: Suitable Adhesive

10/15/2011 11:00 AM

Interestingly, even using an air cure adhesive, I reckon on not leaving an air gap, but using joined circles or squares, because then there is an element of suction working for you. In other words, when the two surfaces are being pulled apart, air has to find its way first, so you have air pressure outside working for you.

I have tried both stripes and closed shapes on the same job accidentally, and the stripes failed.

I got the idea from a guy who sticks the panels on the outside of skyscrapers.

But imagine a reasonably flat, smooth, resin surface and a 200x200x3 steel plate, zinc plated, maybe passivated, laid on it

It's not so much the two surfaces that I can't imagine, it's the mass/weight of the table top and base attached to them. Do you have that info?

Jim

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#23
In reply to #22

Re: Suitable Adhesive

10/15/2011 9:53 PM

Weight of the tabletop ranges from 10-30kg and size from 500-800mm square or round. The column, 65mm round or square attached to the 3mm plate is 700mm for seated to 1200mm for stand up.

Tony

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#24
In reply to #23

Re: Suitable Adhesive

10/17/2011 5:10 AM

Well it should do it, especially the small ones where there is less leverage. I guess it was out of your control, but the tops really needed these in at manufacture:

http://www.bighead.co.uk/

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#25
In reply to #24

Re: Suitable Adhesive

10/17/2011 5:47 AM

If you don't find an adhesive, is there the option of a decorative disc in the centre of the table top hiding a bolt through to the plate, and thread it.? A nice stainless disc with a table number engraved,..

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#26
In reply to #23

Re: Suitable Adhesive

10/17/2011 2:00 PM

I was under the impression the tables had 4 legs. With only a single column in the center, I don't think an adhesive or tape will be strong enough. The adhesive or tape will be subject to peel more than if 4 legs were used. I would suggest self drilling screws or even welding, if the top is steel.

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#27

Re: Suitable Adhesive

10/19/2011 8:27 AM

It's not too clear whether these tops have been manufactured yet or not. If they have all been made then you're stuck with finding an adhesive. I would encourage you to increase the number of screws. If this is still the design phase then consider casting in a rag cage (or some other captive fixings) into the table's bottom surface. Back to using glues now, and whether continuous or discontinuous beading is best. I figure discontinuous beading would limit failure to one bead at a time. A progressive failure. The discontinuous beading would arrest any adhesive tearing at the point where the glued joint stops. A bit like rivets V welding. This could save a beer. If you have the option then build the leg connection solution into the top.

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Andy Germany (2); cnc jim (5); dthomas16 (1); garth (1); KJK/USA (1); kramarat (3); lyn (1); PWSlack (1); Ron (1); ronseto (1); Tonymech (6); user-deleted-1105 (2); Wal (2)

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