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Anonymous Poster #1

Dual Voltage Motor

10/22/2013 6:51 AM

Hi sir I have a dual 440 voltage motor which was accidentally connected on both delta and wye the motor has 6 leads ( 3 leads leading to wye connection and 3 leads leading to delta).My question is how am i going to know if the motor is still ok?

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#1

Re: Dual Voltage Motor

10/22/2013 7:09 AM

By the content of you post send it out to a repair company to have it tested.

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#11
In reply to #1

Re: Dual Voltage Motor

10/22/2013 6:58 PM

I did not wire the motor by myself and it was tested by the guy in the drydock and they just told me the guy made a mistake on the test.I have confirmed the motor and connect it properly and it runs on delta and wye without trouble, but again im in doubt because my megger test on the other winding is far less and is only 10 mega ohms and it should be infinite.

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#14
In reply to #11

Re: Dual Voltage Motor

10/22/2013 7:58 PM

For a 440 VAC electric motor on a 1000 volt megger test any reading over 500K (.5 meg) from any winding to frame or winding to winding is plenty good. 10 meg is exceptional in my test book!

To be honest I think you don't know much about what you are doing and are worrying about nothing. Even with having been connected wrong if any of the protection devices like thermal overloads and fuses/breakers were sized properly for the motor there would have been no damage done before they would have done exactly what they are designed to do.

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#17
In reply to #14

Re: Dual Voltage Motor

10/22/2013 11:34 PM

Agreed, and OP said it actually works as it should when connected properly and energised.

If it doesn't smell when it is in service then it's OK.

If the OP is still paranoid then he might want to perform another meggar test when the windings (and their insulation) have warmed up.

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#28
In reply to #14

Re: Dual Voltage Motor

10/23/2013 6:19 PM

Well i do certainly know before testing that the motor is infinite because i checked it prior docking, the motor have separate winding for delta and wye, both are powered by 440 volts 60hz.Thanks for your info.

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#23
In reply to #11

Re: Dual Voltage Motor

10/23/2013 5:39 AM

Thats fine.

In the RN we accepted anything above 1 MegOhm as being OK. I use this value here in Germany.

I believe the UK as a whole accept this as a minimum value, maybe someone from the UK could chime in and confirm/deny this....

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#30
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Re: Dual Voltage Motor

10/24/2013 10:01 PM

Throw a photo of the terminal block and designation plate into this discussion please.

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#27
In reply to #1

Re: Dual Voltage Motor

10/23/2013 9:04 AM

I notice the OP didn't respond, but I must say that is not the option it once was. For me to do the same with a questionable motor, I would have to send it to a company over 100 miles away, and wait for three weeks for a return. (we've checked this out recently) Note that this is an area with literally thousands of electrical motors running in outdoor conditions daily. (middle of the oil fields in Pa - most wells are pumped with an electric motor) The norm now is to replace - not repair. Both the local repair facilities shut down more than ten years ago for lack of business.

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#2

Re: Dual Voltage Motor

10/22/2013 7:12 AM

...or back to the motor manufacturer for testing.

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#3

Re: Dual Voltage Motor

10/22/2013 9:23 AM

at this point.I'd suggest you wire it properly to a correct voltage source and put it under a load and run it, if you already fried it you really have nothing to save or lose.

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#5
In reply to #3

Re: Dual Voltage Motor

10/22/2013 9:26 AM

Thats what I say too. So I give you a GA since I cant give one to myself!

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#6
In reply to #5

Re: Dual Voltage Motor

10/22/2013 9:28 AM

haha, thanks

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#4

Re: Dual Voltage Motor

10/22/2013 9:23 AM

Or connect it properly and try if it is still ok!

Can't fail the test if properly connected isnt it?

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#7

Re: Dual Voltage Motor

10/22/2013 11:34 AM

I suspect that you will never know if this motor is still OK. I say this not because of the motor being miswired. I say this because your question implies that you do not know yourself if a motor is functioning properly. If you did know how to test a motor then you would already have properly wired this motor, turned it ON, and tested it. Instead you must rely on somebody else that knows electric motors in general to test this motor.

Send it back to the manufacturer and expect to pay a fee.

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#8

Re: Dual Voltage Motor

10/22/2013 12:05 PM

What kind of nose do you have.

A shellack nose sniffs burnt shellack isolation from the windings, and most of the time a bad motor exposes this. Even years after.

Google shellack nose.

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#9

Re: Dual Voltage Motor

10/22/2013 4:47 PM

I don't think I have ever heard of a 6 lead dual 440 voltage Delta Wye motor.

What was it used for and how large is it?

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#10
In reply to #9

Re: Dual Voltage Motor

10/22/2013 6:51 PM

It was used for a steering gear and when it was tested recently after the accident it did run to delta and also run from wye connection, but upon meggertest the delta connection gives only 10 mega ohms of insulation while the y gives infinity.

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#12
In reply to #10

Re: Dual Voltage Motor

10/22/2013 6:59 PM

Y is gone

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#13

Re: Dual Voltage Motor

10/22/2013 7:06 PM

Are you sure that your dual voltage motor has 3 leads for wye and the 3 leads for delta? Why is it energized in the improper way and how come you dont know how to test the motor?

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#15

Re: Dual Voltage Motor

10/22/2013 9:23 PM

Get yourself a megger and ohm meter, familiarize yourself with their proper use. Especially the megger it will lite you up. Then use your search engine, key words: How to check a three phase motor. It's electrical 101 you can figure it out easy enough.

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#16

Re: Dual Voltage Motor

10/22/2013 11:16 PM

Let us know the nameplate details and 6 terminal markings

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#18

Re: Dual Voltage Motor

10/23/2013 1:11 AM

First of all you separate all the wires and then you do this...

You first find the winding ends using a continuity meter marking each winding end as "A" "AA", "B", "BB", "C" , "CC". use a 6 volt battery and a center zero galvanometer, connect the galvo to one pair and noting which ends are connected to the + and - of the meter, mark the winding ends as you have connected them to the meter.

Connect one of the other winding ends to one terminal of the battery and just touch the other end to the other terminal of the battery and note which way the needle of the meter moves, either to the left of the right, repeat until all the windings are done and with each test the meter needle moves in the same direction. This is called a "flick test" and if you leave the battery connected to the winding the meter will not move hence you only quickly touch the battery terminal with the winding end.

You now have found the correct polarity of all three windings, so you should have three ends with a +, and three with -. Make your star point from the three + ends and connect the other three ends to your supply.

Or if you need a delta configuration, you connect "+" to "-",until you have a loop and connect your power supply to the three junctions

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#29
In reply to #18

Re: Dual Voltage Motor

10/23/2013 6:23 PM

Obviously i find it very very helpful indeed . thank u for your help.

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#31
In reply to #29

Re: Dual Voltage Motor

11/06/2013 12:40 PM

you're welcome

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#19

Re: Dual Voltage Motor

10/23/2013 3:20 AM

So, the facility cannot wire the motor correctly in the first instance, cannot check that it is correctly wired before energising, and it expects to be able to prove the motor is OK having come through the experience in the second?

How abstruse.

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#20

Re: Dual Voltage Motor

10/23/2013 3:43 AM

Some of you clowns here really need to get a life other than jumping down the throats of posters that don't mesh with your perceptions.

Vitroid GX,

TcmTech has a good point re: your meggar test.The only thing I could add is that without a baseline reference from as new condition (meggar readings), you really don't know how healthy your motor is and need to rely on accepted practices & standards.Which TcmTech has provided.

I can see why you would want to make extra sure of your motors reliability/safety.

The next step would be to test the motor under both partial and full loads and see if your readings change.

I couldn't say how to interpret any changes but someone here maybe helpful.

brich, I appreciate your helpful input.

Cheers

J

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#21

Re: Dual Voltage Motor

10/23/2013 4:38 AM

Connecting a motor in star and delta at the same time short circuits all three phases.

The motor protection would trip immediately but almost all the of excess current would pass through the very low resistance terminal linkages not through the relatively high resistance motor windings.

Therefore the motor windings cannot have been damaged.

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#22
In reply to #21

Re: Dual Voltage Motor

10/23/2013 5:13 AM

True enough, which makes me wonder why the OP is really worried.

What else really happened?

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#24
In reply to #21

Re: Dual Voltage Motor

10/23/2013 5:52 AM

Liked your post!!

What I cannot imagine is how on 3 connections, the coils are in a star and on another 3 connections they are in Delta unless they have two sets of windings, completely separate from each other......

Are motors made like that? It just seems like a big waste of space to me.

We had such motors with 6 connections, two for each field coil, but we had to connect them on a connector block to form either a Star or a Delta configuration.

What am I missing Guys?

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#25
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Re: Dual Voltage Motor

10/23/2013 6:30 AM

What you describe with the 6 connections is right. How one interconnects these for energising determines whether it is star or delta.

All six terminals can be wired back to a remote location to a star delta switch that permits either as required. Starting in star and then switching to delta is routine.

Another guess here, in lieu of info from OP, is that the star delta motor starter was mal connected and both contactors pulled in at the same time. Even so the circuit protection should have controlled smoke release. OP might also want to be looking at fried or lightly toasted contactor terminals if he is still searching for collateral damage resulting from an installation error.?

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#26

Re: Dual Voltage Motor

10/23/2013 8:47 AM

Chances are nothing happened... The same phase luckily got connected to the end of each coil....Most dual voltage motors have six leads so that you can connect them in either wye or delta configuration. A quick check to the manufacturer's website should give you the info you need. The motor will have 3 phase coils starting at 1 ending at 4, starting at 2 ending at 5, starting at 3 ending at 6. A wye connection will have your 440v phase feeds connecting to 1,2,and 3. The terminals 4,5,6 will be connected together to form the wye point. If you connect it in DELTA... the Phase voltages feeding the motor will have to be 240v.

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