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Join Date: Mar 2012
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Steam Trap

03/13/2014 4:08 AM

dear fellow,

i'd like to ask about steam trap sizing, i've read saveral books and references about how to select proper trap. in every equation there is a variable that i can't figure. it is the quantity of water/condensate to be drained. FYI i am an electrical engineer so i am not familiar with mechanic fluids equation. how to calculate the flow rate of water/condensate from a steam pipe line ? is there any simple equation ?

hope you can help me, thank you

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#1

Re: steam trap

03/13/2014 4:48 AM

For steam-using apparatus, the amount of condensate is the Btu rating of the apparatus divided by the latent heat of steam at the respective pressure. This should be multiplied by a service factor, say 1.5 (?).

Condensation in runs of pipe is estimated from its contact with surroundings and how much insulation there is. I'm not very familiar with details and don't know off hand what the best references are.

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#2

Re: steam trap

03/13/2014 4:56 AM

The quantity of water to be drained is related to the heating effect required by the Latent Heat. Rather than mess with equations, obtain a copy of some Steam Tables, which will be found in all sorts of publications; Kempe's Engineers' Yearbook being one example. The Latent Heat enables the quantity of condensate to be calculated and can be looked up for all combinations of temperature and pressure.

Oversizing steam traps is unlikely, though they can be undersized in which case the condensate line will back-up and the heating effect will be under that intended by design. If in doubt, contact the steam trap manufacturer by telephone. Manufacturers are experienced in sizing traps and will happily offer the right solution in response to a telephone enquiry, especially if there is the prospect of a sale around the corner.

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#3

Re: steam trap

03/13/2014 7:36 AM

Why is it that we seem to have so many newbies asking questions out of their field of expertise ?

Electricals asking mechanical questions, structurals asking power questions and on and on....

Is it because they have misrepresented themselves, or is a more sinister power at work here ?

I submit to you that modern management could not care less about the quality of the work...... they only want to have someone responsible.....someone to blame. They want to be able to say "Well. I assigned an engineer to that task".

The cause of this cancer on the body of engineering is the MBA....

An MBA, or "Certified Project Manager" or "Project Management Professional" is one interested in only the monitoring of the design process,.... never the results.

Bolang's posting above is only the latest manifestation of this disease....

I hope and pray that someday this madness will stop and the title "MBA" will someday be one of scorn and ridicule.

I hope that "MBA" will be a perjorative...

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#5
In reply to #3

Re: steam trap

03/13/2014 7:48 PM

GA from me!

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#6
In reply to #3

Re: steam trap

03/14/2014 1:17 AM

The man stated his credentials and we all end up doing off label chores because we know how to find out how to do things right.

Don't be too hard on the OP he did his research.....he needs some help. There are plenty of credentialed pipe smiths who can't design or research too you know.

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#4

Re: steam trap

03/13/2014 8:46 AM

Armstrong International and Spence Engineering (both sell steam traps) They have very detailed information on steam traps, including sizing, troubleshooting and comparisons, Always had a wealth of information.

Also depends on the efficiency, Steam does not transfer its energy until it condenses. 100 pounds of stream that is condensed is a 100 pounds of water.

Armstrong had great with sizing programs. Of course you do have to supply some information, and if you have a heat exchange sized, it should give the condensate amount for the application............ if not, it still may have enough information to figure it out.

This is an example of some hard knocks that lead to practical application

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#7

Re: Steam Trap

03/14/2014 1:20 AM

It totally depends on where in the steam reticulation system this device is placed and the quality of the lagging enroute.

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#8

Re: Steam Trap

03/17/2014 9:55 AM

Please approach Spirax/Sarco company and request their steam utilization handbook. This book has a wealth of knowledge about steam traps, etc.

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#9

Re: Steam Trap

03/20/2014 4:05 AM

thnx for your responses fella, i just contacted armstrong vendor in my neighbourhood. they told me to use 10 - 20 % of total steam went through the pipe line to calculate the amount of condensate since it's very difficult to calculate the exact amount

to MJCronin : YES I AM A VICTIM of non ideal system, we don't live in an utopia palls. just doing my job here

case close, THANK YOU...help me for my other post

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bolang (1); Codemaster (1); James Stewart (1); MJCronin (1); phoenix911 (1); PWSlack (1); Tornado (1); Wal (2)

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