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Associate

Join Date: Dec 2007
Posts: 35

Fusion of Silicium

01/02/2008 1:06 PM

Does anyone have experience of using a customized microwave oven to reach 3000°C in a silicium fusion process ?

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Anonymous Poster
#1

Re: Fusion of Silicium

01/03/2008 10:22 AM

Are you trying to make Si from SiO2?

Michael Binder

binder428@yahoo.com

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Associate

Join Date: Dec 2007
Posts: 35
#2
In reply to #1

Re: Fusion of Silicium

01/03/2008 11:04 AM

yes

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Anonymous Poster
#3

Re: Fusion of Silicium

01/03/2008 4:02 PM

As you doubtless know, the standard process for reducing silica to produce metallurgical grade silicon is carbonic reduction below 2000OC. So, unless you absolutely need the specific form of silicon that forms under these conditions, this process sounds like mowing the lawn using nail scissors.

More information about your final requirement, please.

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Associate

Join Date: Dec 2007
Posts: 35
#4
In reply to #3

Re: Fusion of Silicium

01/04/2008 6:12 AM

Dear Guest,

Reducing silica to produce metallurgical grade silicon is one of our goals. We intend to use a new form of microwaves to achieve it at God knows what temperature.

We were wondering if someone did this before with conventional and multimode microwaves. The expected results with our technology are to improve the yield and to obtain a much more uniform temperature distribution throughout the mass.

Cheers,

LS

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Anonymous Poster
#6
In reply to #4

Re: Fusion of Silicium

01/04/2008 12:43 PM

That reads as if you are planning to use maser-driven dissociation at temperature. That means you will need to separate the droplets of Si and the O2 before the mix falls below the recombination temperature. That will be challenging.

From my perspective (I use both ultrapure silicon and silica) the benefit would be if this separation also removes the other impurities, allowing subsequent processing to be simplified. However, I'm not knowledgeable enough to say whether this should be anticipated. Is that your objective (and do you have reasons to expect this)?

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Power-User

Join Date: Nov 2013
Posts: 187
Good Answers: 9
#7
In reply to #4

Re: Fusion of Silicium

04/19/2014 7:13 PM

"... We intend to use a new form of microwaves ..."

New form of microwaves? New form?

You're kidding, right?

You can vary the frequency, the polarisation and the amplitude, each and all of which are done every single day, so what combination comprises the 'new form'? Which one hasn't been done before?

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Guru

Join Date: Dec 2006
Location: Germany 49° 26' N, 7° 46' O
Posts: 1950
Good Answers: 109
#5

Re: Fusion of Silicium

01/04/2008 12:21 PM

Do you know the electrical conductivity/temperature relation?

What is the size of the crucible and melt?

What is the material of the crucible?

These three answers must be known before there is the possibility to give an answer to your question.

3000°C will be very contraproductive, 1800°C will be enough.

RHABE

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