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Dim LEDs on circuit board

03/14/2008 12:41 AM

Hello all, I had a strange occurrence today and have been scratching my head about it. Perhaps someone could help me out. I was working on an RF based receiver antenna which is powered by 24V DC. During an alarm condition, the onboard piezo receives a dc signal which sounds the alarm, Additionally, voltage is sent through a 2 conducter in a metal pipe to another board which contains leds in series. This voltage is pulsed so as to cause the leds to light off and on. I noticed that the leds were not lighting during alarms and tested the voltage going out. There was a strange dc voltage which jumped around alot. I was surprised that when I tested for AC, I found a pretty steady 10-15V. (There is ONLY 24V DC going in) I noticed the same readings at both ends, and while testing noticed that there WAS some power running through the leds, but they were so dim, that they were hardly noticeable. I couldn't figure it out and decided to wrap everything up. However, as I was putting together the parts, a part of the circuit board contacted the metal pipe and the leds burned brightly for a second. The metal pipe is nothing more than a housing for the antenna wires, and carries no current whatsoever. I tried using various jumpers at different points on the board and saw no change. I should also note that when the leds burned brightly, it was not an alarm condition, and no power should be through the wires.

After coming home and relaxing, a few things occured to me. Is it possible that there was a problem with the ground? By touching the board to the pipe, I may have inadvertently grounded it and saw the bright leds. But again, there was no alarm condition and so power should not go to the board. Second, I thought perhaps there is very minor short between the wire and inside of the pipe. Perhaps the leds are very dim because the pipe is drawing the power and not enough is getting to the board. This might also explain the inadvertent lighting of the leds.

Any ideas and thoughts would be greatly appreciated.

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#1

Re: dim leds on circuit board

03/14/2008 4:59 AM

The constant 10-15VAC is a measure of the the received signal in the circuit.

Your line of thought as to the observed unusual perfomance of the circuit are all relevant possibities.

In addition to the suspected grounding issue, i suspect component malfunction (something like leakage)

Check the active components to confirm.

Cheers,

ethobil

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#2

Re: dim leds on circuit board

03/14/2008 11:54 AM

Thanks ethobil,

But I'm not sure what the active components would be. There is simply some sort of "gated" signal that accompanies an alarm condition. One to the piezo buzzer and one to the led boards. Obviously, the one to the buzzer is working fine. I would assume, it's the same signal going to the led board. I should note one more thing. I was asked to fine tune someone else's work here, and while checking for power loss (there was -23.7V DC at the last input after daisy chaining through 3 units, a loss of 0.3V) I noticed that polarities were reversed. I traced it all the way back to the first splice after the power supply and corrected it. That's when I noticed the leds not working. In my past experience, when the DC polarity is reversed like that, either the power supply fuse or board fuses blow. Not in this case. The units seemed to work OK. Perhaps whatever component controls the "gated", or "pulsed" signal under alarm condition was damaged. What sort of component would do this though? A Diode?

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#6
In reply to #2

Re: dim leds on circuit board

03/15/2008 10:59 AM

It only takes a fraction of a second of reversed power polarity to blow most ICs. LEDs can take some reverse voltage, but it is always wise to have a standard diode in series with the LED string. Electrolytic capacitors can't handle much reverse voltage either. If a capacitor was used to time the flashing of the LEDs, as is probable, and it was blown by the reverse voltage, then the oscillator (flasher, multivibrator) would oscillate at a much higher frequency, as is suggested by your measuring AC at the LEDs. I suspect that if you put a 'scope on the LEDs, you'll see a high frequency squarish wave. Check those capacitors.

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#3

Re: Dim LEDs on circuit board

03/14/2008 11:10 PM

Don't you just love circuits that don't work like they're supposed to? Since the leds reside on a board separate from the receiver board, I suggest you disconnect the 2 conductor input to the leds and substitute an input voltage that you know to be correct. This should enable you to determine whether the defect is contained on the led board or the receiver board (or somewhere in between). When troubleshooting I try to isolate sections to prove correct operation. I have found that trying to hunt down a defect on a board with multiple functions is sorta like trying to follow a ball on a pinball machine. Good luck and please let us know when you solve it.

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#4

Re: Dim LEDs on circuit board

03/15/2008 5:55 AM

HI,

I guess that you may be switching the LEDs too quickly... What is the frequency of switching ON or off the LEDs???

Also are you taking care of the driving current requirements... Like how many LEDs are you using in that series arrangement of yours... etc... could you provide more details...

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#5
In reply to #4

Re: Dim LEDs on circuit board

03/15/2008 6:04 AM

are you using an LED Driver. Are your outputs ports properly biased(pull up, pull down...) or are you using a relay to just turn ON and OFF a series of LEDs

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#7

Re: Dim LEDs on circuit board

03/15/2008 4:10 PM

You many need to play around with the resistor values to find a suitable 'brightness' for the LED's. Increasing/decreasing the resistance would affect the illumination.

Give this a try...it should work.

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#8

Re: Dim LEDs on circuit board

03/17/2008 11:11 PM

Regards !

1. A block-diagram of your set-up may help to offer some reasonable tip.

2. << Additionally, voltage is sent through a 2 conducter in a metal pipe to another board which contains leds in series. >>

Is this voltage a constant DC & you have connected one of the LEDs a "Flashing LED" in series or

the supply to LEDs-Bd is Pulsed? at what rate /minute ? Mark/space [on-time/off-time] ratio?

3. As suggested by Skeeter << #3 ... I suggest you disconnect the 2 conductor input to the leds and substitute an input voltage that you know to be correct. >>

This is the standard practice of fault-finding "To Isolate" Sections of system & start from the section you notice not working; in your case "LEDs Board".

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#9
In reply to #8

Re: Dim LEDs on circuit board

03/18/2008 12:53 AM

Thanks all. Excellent advice. Unfortunately, I don't have all the necessary info. not really sure what is driving the leds. I know it's supposed to be 15V and I assume it should be DC, as the feed is 24V DC. I'm thinking now that the flashing is controlled on the return end somehow. If inadvertently grounding the leds caused them to light up, perhaps there's supposed to be a constant supply to them, and some component switches the loop at the ground end, and this component is faulty due to the reversed polarity. The unit is at another location that I am not close to, so it's hard to test everything. The bottom line is that the board can be replaced for about $500, and is probably the smartest thing to do. I just couldn't understand why the leds would work slightly, but not bright enough. I know they are good, as I mentioned the accidental lighting when grounded to the metal pipe.

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#10
In reply to #9

Re: Dim LEDs on circuit board

03/18/2008 5:49 AM

Sorry i didn't come back ealier than now due to an issue with my Internet connection.

Replacing the board could be an overkill. Following the isolation method suggested previously by Skeeter could get you the desired result.

Meanwhile, looking at a simple RF antenna circuit, the active componet i suggested is a transistor.

cheers,

ethobil

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#11
In reply to #9

Re: Dim LEDs on circuit board

03/18/2008 6:39 PM

I am wondering if there is anything else wrong with the led board, other than that the leds are dim, or do not function, during an alarm. If the leds' only function are to flash, during an alarm condition, could you not just substitute another led flasher, which would trigger, during an alarm?

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#12

Re: Dim LEDs on circuit board

03/19/2008 10:09 PM

I am wondering if the piezo component is the right one for the circuit to begin with. If this is something that was put together by another individual they may have installed a "make do" component before you got the project. One other thing, have you done the old "cold shot" troubleshooting method yet? I know some guys don't like to use that old method, but what the heck...You may have a bad IC run on the board and it may be just tiny enough that your "pipe" enabled a decent ground. Either that the LEDS were undersized to the circuit....Good luck.

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