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Location: northeastern wisconsin USA
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Geothermal Heat Systems

05/20/2008 10:36 PM

I am considering installing a geothermal horizontal coil system and would like some help or input on a couple of things. Why so expensive? I have been quoted $10,000 for initial install. This unit would also be used to cool my home in the summer. We have a fairly large home aprox 2700 square feet. It is very well insulated but with the rising cost of LP I am looking for a way out. I have also seen bits and pieces about the systems being used to heat hot water. How does this work? What type of lifespans do the systems have?

Thanks for your help

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Guru

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#1

Re: geothermal heat systems

05/21/2008 8:54 AM

google is your friend.

It's a modified heat pump system, very simple, google a heat pump. The modification is that instead of having (or in addition to having) an outside cooling fan, it uses the ground as a cooler in the summer and a heater in the winter. The ground temp is very constant once you go down a few feet below frostline.

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#2

Re: geothermal heat systems

05/21/2008 2:24 PM

The expense is probably due to a few factors.

1. They will need to bury a significant quantity of plastic seamless tubing in your yard. There will be excavation required to do this, the expense of the pipe, the cost to install, probably some gravel or some other mater needed for this and then the back fill.

2. I believe they use a propylene glycol solution circulating in the underground pipe, which you would not have in a standard heat pump. Glycol is not as cheap as it used to be since its made from petroleum.

3. The geothermal units are not produced in huge quantities as are your more typical household heat pump which uses outside air. This means you do not have the economies of scale to take advantage of in the production of these units.

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#3

Re: Geothermal Heat Systems

05/22/2008 3:10 AM

With regard to 'expense', look at investment payback rate instead. If the discounted cash flow return rate ['DCFRR'] of the investment exceeds the greater of the mortgage rate, the bank deposit rate or the bank loan rate then the investment is worth proceeding with even if some borrowing is needed to effect it.

Proper engineering can affect the 'expense' by at least 10%, which will make it even more worthwhile.

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#4

Re: Geothermal Heat Systems

05/22/2008 7:40 AM

I have also been looking into these. I have been talking to a contractor that installs Water Furnace brand units. I have been told to expect the ground coil to last 100 years but the heat pump is only expected to last 10 to 15 years. He did tell me that his company removed an older Water Furnace (10 years old) and replaced it with a new one at the request of the customer. They took the old unit and installed it in the home of one of his employees and is still using it. The unit has about 16 years on it now and is still going. I was told the unit was replaced because of improvements in efficiency.

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#5
In reply to #4

Re: Geothermal Heat Systems

05/22/2008 10:30 AM

Put a Water Furnace unit in a house we built. 3500 sq ft, 3 zones on a single unit closed loop system. It was a 2 stage unit w/ a scroll compressor that reversed for the 2nd stage. Horrible design, compressor self destructed just past the warranty. Had bought a 10 year warranty but my dealer didn't send the money to water furnace so they wouldn't fix the unit. (On their way out of business) Replaced it with an American Standard unit, The coil was radial like Christmas tinsel instead of like a car radiator. It was more efficent than the geothermal unit.

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#6

Re: Geothermal Heat Systems

05/22/2008 10:43 AM

I have the same system at home and it works very well. I installed it myself in 2000 when I built the house. The local AC contractor wanted $30K to do it.

My costs were a few thousands for excavation and piping and $4500 for the heat-pump. If you add my time to do the work, $10K is about right as long as they do everything and guaranty that it will operate properly. (Duct work was not included)

Things that I learned/did:

1-Do not oversize the unit unless you have a multi-stage compressor. Mine was too large. It works very well in the winter -I don't have supplementary heat- but the AC is too powerful in the summer and I don't get the dehumidification.

2-To improve on the dehumidification problem, I added a minimum run time timer set to about 20-30 minutes. This makes sure that enough condensation drips from the coil before the compressor stops. Under short cycling (10 minutes) most of the condensation stays in the coil and is later re-introduced in the house air. This gives a cold and damp atmosphere.

3-I added another water coil to dump the heat collected by the AC into my pool. It is a nickel plated coil. You need an AC tech to do this and it may void the warranty but it is worth it as far as I am concerned. When I need to heat the pool, I switch off the earth water recirculation pump and open the valve to let the pool water circulate in the supplementary (hot side) coil. I added a contactor to turn on the pool pump when the AC is running. This replace the pool timer as the filter is used about 25-50% of the time.

4-The de-super heater for the hot water is very good, especially in the summer. Try to get the biggest possible and consider using a second hot water tank as described in the manual. You will get almost free hot water in the summer.

My total annual energy bill is about $1900 per year including AC and very warm pool in the summer. It is much more efficient but it is more complicated than most other heating systems. Are you up to it?

Good luck.

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#7
In reply to #6

Re: Geothermal Heat Systems

05/22/2008 11:00 AM

Great advise thanks. I already have a forced air furnace does the system utilize an "A" coil in the furnace plenum just like my normal a/c unit? Where did you purchase your parts from for the install. I have not found a heating contractor that will allow me to do that in my area.

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#9
In reply to #7

Re: Geothermal Heat Systems

05/22/2008 12:04 PM

I used standard "climate master" unit. I had difficulty to find an AC guy to do the modification. Most of them don't know very much and are very afraid to modify anything. They only plug leaks and change parts until the system works... I was not impressed by their trade.

I found an inexperienced young AC contractor whom was only responsible to avoid freon leaks. I told him what to do, he did it properly, the system works well.

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#10
In reply to #9

Re: Geothermal Heat Systems

05/22/2008 1:11 PM

This system looks fairly straight forward to install and set up. I contacted my local "climate master" distributor and he will sell directly to me because our system falls under comercial use do to its size. I still will have to find a way to size my system properly. I would agree about the part slinging there are very few industries that actual understand things well enough to economicaly troubleshoot them.

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#8

Re: Geothermal Heat Systems

05/22/2008 11:33 AM

The big expense is in the ground coupling. I am just finishing a commercial project here in Vegas that is approximately 350 tons. We have 200, 400ft deep thermal wells, each with 1-1/2 inch PE tubing for the ground couple. Each of the wells are injected with a special, thermally conductive grout to enhance the heat transfer. The wells are all manifolded together in a reverse return system to assure equal flow to all the wells. We are using Climate Master Heat Pumps and air to air heat recovery for ventilation. The building is going to end up with a LEED Gold level rating. Even though this system was more expensive then a conventional HVAC system, payback has been calculated at just over seven years. We are also in the process of installing 2 million dollars of PV's on the roof to make this one of the most energy efficient buildings in Nevada.

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#11

Re: Geothermal Heat Systems

05/27/2008 5:15 PM

I have learned from the geothermal forum at greenbuildingtalk that it is important to have at least a couple bids to choose from. Also, I've also read literature stating the average life span is estimated to be 50 years, give or take depending on the system. Every manufacturer has a different warranty, so when you get estimates, make sure to find out detailed warranty info.

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#12

Re: Geothermal Heat Systems

05/27/2008 6:36 PM

References from previous jobs are also very important. It easy to call oneself an expert but it is more difficult to prove it with installations that operated properly for many years. Without references, you are taking a risk. This should translate into a lower price.

The plastic pipes might last 50 years but we don't know because we don't have 50 years of history to look at.

The heat pump and components will not last much more than 20 years if that much. Anyway, you will then take advantage of the new higher performances available but you will have to pay for the new equipment.

When looking at these systems, one should look at a payback of 5 to 10 years. Anything more is too expensive for the increase in complexity.

Unfortunately, with the increase in energy cost that we are seeing it should be easier to hit five years of payback in the coming years.

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