Er, "pre-stressing" is a technique used to make concrete that will withstand tension. It is also used on continuously-welded railway lines while being laid to make sure that thermal expansion forces are contained without the track buckling. So need is not what this post is about.
The stress in an empty pipe lying on its side is practically negligible. The stress in a pipeline is a function of the pressure difference between the fluid inside it and the fluid without. It responds nicely to a bit of basic mechanical calculation using the wall thickness and the strength of the materials-of-construction. Traditional analysis involves taking a theoretical slice lengthways along the pipe across the diameter and doing a force balance between the pressure forces and the tensile forces in the pipe walls at the edge of the slice.
Does that help?
__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Hello Chem,
There are a number of us out here in Engineering CyberSpace who are salivating and chomping at the proverbial bit, trying to lend some assitance to you. Alas, our intentions are severely frustrated because we have absolutely no clue as to what you are asking!
If you'd like our help, could you please re-phrase your question?
What are the criteria for which
lines need formal stress calculation?"
My answer:
You will get lots of opinions on this one. Here
is what I use and teach.
1. "The 1500 rule"
(from David Diehl, COADE)
a. If the line size (nominal pipe size) times (x) the temperature (degrees F)
are below 1500 then the line "may" not need formal stress analysis.
Example 3"(x) 400 degrees (F) = 1200
b. If the line size (nominal pipe size) times (x) the temperature (degrees F) are
above1500 then the line "may" need formal stress analysis.
Example 4" (x) 400 degrees (F) = 1600
2. If the line (regardless of temperature) connects to a pump, a compressor or
other alignment sensitive equipment then it should be submitted for formal
stress analysis.
3. The "May" noted above relates to the application of good judgment when considering
other factors such as metallurgy and the wall thicknesses above schedule 80.
What is the minimum recommended
temperature or temperature range for which flexibility analysis should be done
per ASME B31.3?
My answer:
I
do not have a copy ASME B31.3 (Old or current 2009) so I can't cite any
specifics therein. However I would be surprised if B31.3 would give a minimum
temperature for the requirement of flexibility analysis. There are just too
many variables.
Flexibility Analysis might come in a number of forms and should consider many
situations.
Forms:
- Visual Review
- Informal Calculations
- Formal Analysis for excessive stress caused by common factors (Temperature
induced expansion, Dead/Live Loads)
- Special Analysis (i.e.: Analog studies for reciprocating compressors, seismic
studies, Sea-Force studies for Offshore Platforms)
Many engineering companies may set some minimum analysis criteria on a project
by project basis but there is always the exception for even "That"
project.
Exceptions may include:
- Very large diameter pipe
- Very heavy wall pipe
- Very thin wall pipe
- Exotic Alloy Pipe
- Attachment to strain sensitive equipment (Pumps, Glass lined vessels, etc.)
- Extremely low temperature (Cryogenic) systems
- Any pipe installed in Arctic locations
- All other lines below the stated minimum level on a job installed in a place
like Oman or Kuwait
Even if the Code makes a recommendation on this subject each Piping Lead and
the assigned Pipe Stress Engineer are responsible for the proper engineering
and design of the project.
Good Answers: