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jet engine air flow

06/13/2009 11:26 PM

Re-post of previous question. What volume [and speed] of air would flow down a wind tunnel 10 ft high and ten wide, to feed the intake of a jet engine, for full power.

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#1

Re: jet engine air flow

06/14/2009 2:55 AM

Depends on the engine being tested. Larger engines require higher flow.

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#2

Re: jet engine air flow

06/14/2009 3:17 AM

You seem to want to simulate the working environment of a jet engine at full power in a wind tunnel.

At what altitude do you want to simulate? The volume of a given mass of air will change due to altitude changes.

The relative size of your engine to the 100 square ft will also have an effect on the volume and velocity in the tunnel.

I haven't tested a jet engine yet but would imagine that increasing the pressure at the intake of the engine cannot yield any useful results.

Maybe you should restrict the flow in the tunnel to simulate the correct pressure. This equipment is widely available, I have seen it with my own eyes.

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#3
In reply to #2

Re: jet engine air flow

06/14/2009 11:00 AM

Thanks for reply.

I am looking for the air volume required for a jet engine to operate properly at ground level. The required air volume at a high level is also required. Obviously the engine has to function at several levels. In order to produce the needed amount of power, a jet engine needs a certain air volume, and a certain amount of fuel. What volume is required at sea level, assuming it receives the necessary amount of fuel.?

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#4
In reply to #3

Re: jet engine air flow

06/14/2009 8:15 PM

Definitely, it depends on the engine model. The amount of air varies too much to say something so generic like this. Please specify at least the size of the engine, or what aircraft would be applied or close to. I'd suggest you to say something like "it would be for an engine like the ones that are used in tht B-737-NG series" (I'm referring to Boeings because its easy to most of people to recognize its size...). For example, in wikipedia you'll find that one variant of this engine series (CFM56-7 model) is rated to 19500 lbf of static thrust with an airflow of 667 lb/s. So, you can make your calculations to discover the air speed in your tunnel. But keep in mind that it is one rate of one model. The CFM56-7 has models that go from 18500 to 27300 lbf. The airflow varies accordingly.

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#5
In reply to #4

Re: jet engine air flow

06/15/2009 4:18 AM

I gave you a GA, but have to point one thing out

Yoda's quote is wrong.

Should be "Do, or do not. There is no try."

and it should also be "Jedi Master Yoda" not just "Master Yoda"

Petty I know but you still got a GA

Al

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#21
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Re: jet engine air flow

06/16/2009 7:54 PM

Hummm... suspicious you are... a Force disturbance in you I feel... Ok there. I just got the translated version (portuguese) and engineered it back. I'll make it show correctly this time. ... and will watch all te six episodies again, this time in english and with no subtitles, to make sure this time I understand it and also punish myself for being so careless.

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#6

Re: jet engine air flow

06/15/2009 8:28 AM

Is this a "homework" question?

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#7

Re: jet engine air flow

06/15/2009 9:09 AM

Sorry but this question is way too vague. CFM and velocity will vary from 10's of cfm's for an aeromodelling turbine and 100,000's for the biggest commercial jet engines. Without a definition of the test subject, there is no answer.

There is missing data for any equation.

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#8

Re: jet engine air flow

06/15/2009 9:56 AM

"Better questions will yield better answers."

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#9

Re: jet engine air flow

06/15/2009 10:22 AM

Might be better to rethink the question. Given that you know the wind tunnel, you can provide the engine person information / charts on wind tunnel velocities, pressures, etc for defined inlet flow rates and engine exhaust flow rates (if the engine exhaust is handled separately from the main tunnel exhaust/loop). Then the engine person can determine if the wind tunnel is adequate for simulating desired engine conditions.

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#11
In reply to #9

Re: jet engine air flow

06/15/2009 3:15 PM

Thanks for response.

I am looking for a generic answer, and not one related to a specific engine, or set of circumstances. E.G. What rate of air flow is required at the intake of a jet engine to enable take off of a single jet aricraft? A generic answer will permit me to transfer contitions to each example and situation.

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#13
In reply to #11

Re: jet engine air flow

06/15/2009 3:31 PM

Well, there is no generic answer for the intake airflow needed for the takeoff of a single jet aircraft. The answer depends on the required takeoff thrust of the aircraft, and the engine design (i.e. turbojet vs. increasing bypass ratio turbofans). For reference, two engine business jets that I have worked on in the past had anywhere from 1400 lbf to 7200 lbf of take-off thrust at standard day conditions. Consequently, the intake airflow varied considerably.

The best that can be done is to map out the wind tunnel capability for different exhaust flow ratios. Beyond that, you really need to know the engine specifications at the wind tunnel conditions.

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#14
In reply to #13

Re: jet engine air flow

06/15/2009 5:52 PM

Well. Thanks.

What volume of air is needed for the jet with 1400 lbft of thrust, to takper off? And, ongoing, what volume of air is needed for the 7200 lbft of thrust, to support take-off.

[For the aircraft you personally worked on]

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#15
In reply to #14

Re: jet engine air flow

06/16/2009 12:55 AM

Even for the examples given, there are too many variables. What direction and speed is the wind? What is the inclination of the runway? What is the weight of the plane? Are there external wing tanks?

All of these questions will change the airflow needed for takeoff. A slow gradual take off can be accomplished with less throttle- airflow than a "carrier" style takeoff.

I am not trying to kill your project, just trying to help you get useful information. Good luck.

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#16
In reply to #15

Re: jet engine air flow

06/16/2009 5:48 AM

Well put BobC as ever....

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#18
In reply to #15

Re: jet engine air flow

06/16/2009 10:46 AM

Thanks again.

I am trying to get an answer to a partly defined project. I will have to re-define the question to get the information I am looking for.

Is there a relationship between the volume of air used, and the amount of thrust produced by any specific engine? Is it a direct relationship. e.g. does 10,000 lbs of thrust require ten times the air volume that 1000 lbs of thrust require. ? Does the intake of the engine require special design care to maximize intake for all conditions anticipated for that particular aircraft. ?

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#19
In reply to #18

Re: jet engine air flow

06/16/2009 12:27 PM

The basic engine thrust relationship for a turbojet is:

T = ma*((1+f)*ue - ui) + (pe-pa)*Ae

where

ma = air flow rate ( mass / time )

f = fuel flow rate ( mass / time )

ue = exhaust velocity ( length / time )

ui = free stream velocity (length / time )

pe = exhaust plane static pressure ( force / area )

pa = ambient pressure ( force / area )

Ae = exhaust area ( area )

See a book such as "Mechanics and Thermodynamics of Propulsion", Hill & Peterson, for further details.

Reasons why there is no direct relationship for all engines falls from this thrust relationship:

1) most engines have bypass ratios that can vary considerably from close to zero (i.e. a turbojet has a zero bypass ratio) to around 10.0. Bypass ratio is the ratio of the fan air stream to the engine core air stream. The consequence is that there are two exhaust streams that add more terms to the basic thrust equation.

2) engines with bypass ratios can be "short" or "long" ducted. "short" is often seen in bigger commercial engines where the fan duct around the engine core is short, and the core engine sticks out past the fan duct. "long" is seen in smaller commercial engines (i.e. business jets) where the entire engine is contained within an outer duct, and the fan and core flow streams are somewhat mixed back together before leaving the engine. But the mixing is usually not 100% complete before leaving the engine.

3) Depending on the design objective of the engine, the primary thrust component may be from creating a small velocity change to a large mass of air, from creating a large velocity change to a small mass of air, or some blend between the two.

4) Inlets also vary with design intent. Subsonic commercial inlets generally have more rounded inlet noses in order to handle a range of angle of attack, wind direction, etc. Fighter inlets tend to be buried within the airframe to allow for rapid direction changes, low observability features, etc. Supersonic inlets tend to be sharper nosed to handle shock effects.

The gist of all this variability (and probably other factors as well) is that a general relationship between thrust, air flow, and inlet size does not exist. Just formulas that allow for estimating thrust based on specific engine cycle parameters and geometry.

For your purposes, a good question would be how accurate does your estimate need to be? If generous margins are allowable, i.e. need a floor plate to handle any conceivable thrust load, you could assume that a subsonic engine completely accelerates the slowest wind tunnel velocity and mass flow to sonic velocity. That would be an extreme worst case, and bound the thrust level.

As far as the volume / mass flow of air used, doesn't your wind tunnel have maximum capability worked out? I assume that your wind tunnel has make-up air to replace lost engine exhaust air. So there should be some practical limit before the engine begins acting like a vacuum pump on the wind tunnel.

Any real customer engine information would help you a great deal in figuring out what the wind tunnel requirements are. In my experience as a customer with other wind tunnel facilities, we would usually provide a matrix of desired test conditions to the tunnel, and the tunnel would then negotiate with us to find a good set of actual test conditions that should work. During testing, modifications would happen as needed to meet test intent. Some facilities provide general tunnel data up front, yet there is still some level of back-and-forth to determine realistic test conditions that are suitablly common for the engine and the facility.

From your profile, you seem to be in Canada. Have you tried contacting the NRC about engine testing in wind tunnels? Perhaps experts there can lend guidance on specifics.

Hopefully some of this helps. Good luck working out the details.

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#22
In reply to #18

Re: jet engine air flow

06/16/2009 8:08 PM

Please forgive me if I sound rude, but I see that you did not understand the basics of your question and is refusing to do so: A jet engine does not obbey any fixed conditions for load carrying, take-off, etc. All depends on pressure, temperature, humidity, wind conditions, ... It seems that you are about to ask then what's the output power of a jet engine. Guess what the answer will be? DEPENDS. Answering your simpler questions in this later post: Is there a direct relation between the required amount of air according to thrust? Yes, definitely. Because thrust is made by air mass being accelerated by the engine, so, the answer is easy. Does the engine intake require special care? Yes. As posted before, to take in account side wind effects, rain water ingestion, and even to create shock wave effect to allow the intake air to loose speed before entering the fan and the compressor (or it would just stall and...). I insist that you better look for a good basic book on the matter. Try Savaramutoo or some similar one on basics for jet machinery. You'll see your question with completely different eyes.

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#17
In reply to #14

Re: jet engine air flow

06/16/2009 8:47 AM

Unfortunately, specific information for engines is generally proprietary information. But if you need an estimate, assume a mach number of around 0.7 at the engine inlet throat at maximum takeoff power. That should yield a decent upper bound mass flow into the engine (mach 0.7 on the highside, from my recollection). From there, you can back calculate wind tunnel conditions to deliver the flow rate for defined inlet throat diameters. Further, charts could be made versus inlet throat diameter and inlet throat mach number. Then the charts could be used in future work with future customers for evaluating test needs.

Otherwise, poll potential wind tunnel customers for general engine information. Or get further detailed information from an existing customer.

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#26
In reply to #11

Re: jet engine air flow

06/23/2009 11:28 PM

The generic answer is:

The airflow into the engine must equal the airflow out of the engine, tempered by the change in volume, temperature and pressure created by the effects of combustion of the fuel. Have I forgotten anything?

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#10

Re: jet engine air flow

06/15/2009 10:29 AM

what ya gonna do with the exhaust from your test cell?

what ya gonna do with the noise of your test cell?

how ya gonna keep your engine from taking off at full power?

how ya gonna keep the fuel supply cool in your test cell? what temp do you expect the egt to be? ??

how much is the fuel flow at idle? at crusie ? at 106 N2 ?

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#12

Re: jet engine air flow

06/15/2009 3:28 PM

I can guess that a "generic" answer will be too general and prone to being wildly inaccurate......

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#20

Re: jet engine air flow

06/16/2009 1:10 PM

Ridiculous!

Your question lacks specificity and your project demonstrates a general lack of comprehension of the technologies you appear to wish to test.

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#23
In reply to #20

Re: jet engine air flow

06/16/2009 11:25 PM

And your lack of name implies that you lack conviction.

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#24
In reply to #23

Re: jet engine air flow

06/17/2009 7:18 AM

Each of us "lack conviction" when we work in areas that are not famailiar to us. Am I to assume that you never do.? The name is George.

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#25
In reply to #24

Re: jet engine air flow

06/17/2009 11:30 PM

Unfortunately just when I think I have all of the idiosyncrasies of a vehicle mastered, It gets replaced, and I start over again. Even with that being said, I never lack the conviction that I can solve the problem presented.

I just have a hard time understanding someone posting a solution to a problem, while posting anonymously. I feel that a suggestion from guest, would not be my first choice under most conditions. Thank you for signing on.

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