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Commentator

Join Date: Mar 2009
Posts: 67

Is There a Sensor?

10/19/2009 7:01 AM

in the tire production process, there is a process called calendering process. there, a nylon fabric cord will be sandwiched by two rubber compound layers and then a canvas layer will be produced. but at the boarder of the nylon fabric on both sides, some additional compounds accumulates. currently this additional compound layer is cut accuratly by two workers manually. we need to automate this. so is there any sensor unit which is able to identify that fabric boarder accurately. remember we don't need that thickness, we just need to identify that critical fabric boarder line..

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Guru

Join Date: Aug 2005
Location: Hemel Hempstead, UK
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#1

Re: Is There a Sensor?

10/20/2009 3:48 AM

I think you need a roller assembly on the end of an arm which will allow lateral movement and the ability to detect the difference in stiffness between the nylon belt and the waste material.

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#2

Re: Is There a Sensor?

10/20/2009 1:06 PM

Hello ruchiraslk,

I am not 100% certain of the production process you refer to.

Can you tell me if you are looking for a 'tool' to cut this layer, and a way to 'view' it?

The viewing could be done by a small camera or, a laser.

Can I assume you also need some kind of measuring device?

If you can send a pic of the process you want to automate it would be a great help?

I am not sure if you refer to a 'flat' sheet, or a circular shape as a tire actually is.

Take care

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#3
In reply to #2

Re: Is There a Sensor?

10/21/2009 5:22 AM

----------------------------SNIP----------------------------------------------------

The calender is a set of multiple large-diameter rolls that squeeze rubber compound into a thin sheet, usually of the order of 2 meters wide. Fabric calenders produce an upper and lower rubber sheet with a layer of fabric in between. Steel calenders do so with steel cords. Calenders are used to produce body plies and belts. A creel room is a facility that houses hundreds of fabric or wire spools that are fed into the calender. Calenders utilize downstream equipment for shearing and splicing calendered components.

----------------------------SNIP----------------------------------------------------

From Wikipedia: Tire manufacturing

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#5
In reply to #3

Re: Is There a Sensor?

10/21/2009 3:42 PM

Hello Randall,

I really appreciate you sending in the details of Calendering. Thank you!

At lest I know now what the OP is trying to do. Though as far as I am aware the OP has not gotten back in reply yet?

Take care.

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Associate

Join Date: Jun 2008
Location: San Antonio, Texas
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#4

Re: Is There a Sensor?

10/21/2009 11:13 AM

I suggest that a light sensing probe be utililzed. It's effectiveness depending on the the difference in light absorbtion of the materials used. If the colors can be effected or modified to enhance the use of optic sensor(s) this would be a plus.

another perhaps more problematic system would utilize ultrasound sensors - which would require some kind of physical contact.

Perhaps relative differences in conductivity an be tapped for this edge detection requirement.

Another proactive means to detect the edge is to simply trim or cut this 'edge' as it is created (the layer(s)). Then remove, recycle or trash the remants. Carlos

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Associate

Join Date: Aug 2009
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#6

Re: Is There a Sensor?

11/10/2009 4:25 PM

You might look at a "Vision Sensor", Data Sensors makes a real nice one! I had an introduction to it last week. Here in the U.S., Idec is their rep.

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babybear (2); Carlos J. Valdez (1); MIKE the DOG (1); Randall (2)

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