Previous in Forum: for stater   Next in Forum: Volts Disappearing
Close
Close
Close
15 comments
Rate Comments: Nested
Member

Join Date: Jan 2010
Location: JHARKAHND INDIA
Posts: 5

HT Motor Protection

06/08/2010 12:34 PM

In a 6.6 KV motor we have a problem that the motor starts and takes 5.6 time the srating current. The full load current is 82 amps. The starts and then trips indicating that thermal protection has operated. The motor protection characteristics indicate the maximum current of motor is 4.5 time the FLC.

Can any one suggest why the thermal tripping is going on even when the motor is operated without any load

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".
2
Guru
India - Member - New Member

Join Date: Sep 2009
Location: Temporarily at Ashburn, VA
Posts: 2744
Good Answers: 164
#1

Re: HT MOTOR PROTECTION

06/08/2010 12:54 PM

The starting current is not really dependant on the load. It takes that inrush since there is no back-emf yet, so the 5.6 seems reasonable to me. 6 to 8 times is the norm in LV, and i expect in MV also, you need to check. If the motor is fully loaded, the starting time will be longer than on no-load. No load current can be as high as 40% of FLC!

Mind you, my experience is in LV mostly, but i had this very experience with a 3.3kV motor. The starter i designed tripped due to thermal, as soon as it changed from star to delta. Listening to the motor accelerate, i was sure it was not fast enough when the starter changed from star to delta. The motor designer stuck to his guns that the accelerating time was 5 sec, and set the changeover timer accordingly.. i sneakily changed the timer to something like 8 sec when he wasn't looking. Motor started perfectly

i sure hope you will have some such simple solution, good luck.

__________________
Nothing worthwhile can ever be taught, it can only be learnt.
Register to Reply Good Answer (Score 2)
Guru

Join Date: Nov 2006
Posts: 729
Good Answers: 2
#9
In reply to #1

Re: HT MOTOR PROTECTION

06/10/2010 4:27 AM

did u use a star delta starter for a 3300 V motor?Normally all MV motors are DOL or other meethods like auto transformer.I have nvere come across a star delta starter for MV machine.By the way who is the manufacturer.It is no doubt possible using suitable contactors etc

__________________
To avoid crticism do nothing,say nothing,be nothing
Register to Reply
Guru
India - Member - New Member

Join Date: Sep 2009
Location: Temporarily at Ashburn, VA
Posts: 2744
Good Answers: 164
#10
In reply to #9

Re: HT MOTOR PROTECTION

06/10/2010 4:40 AM

Oh, this was in the 70's when i was a young engineer with not much experience, and not too many people who knew more . The customer's chief engineer thought he was better than Edison and Tesla combined, and shot me down when i suggested timidly a Korndorfer Auto-transformer starter (which i had read about). He went and did what he wanted. Now of course, one would use vacuum contactors in closed-transition ATS.

Poetic justice prevailed and i became his boss in 1998 when GE bought both our companies. Pity was that i realised i had no animosity left in me anymore . He did remember the incident and casually mentioned that all later starters were ATS..no hint of apology mind you Well, c'est la vie !

__________________
Nothing worthwhile can ever be taught, it can only be learnt.
Register to Reply
2
Guru
United States - Member - New Member Engineering Fields - Power Engineering - New Member

Join Date: Sep 2006
Location: California, USA, where the Godless live next door to God.
Posts: 4665
Good Answers: 804
#2

Re: HT MOTOR PROTECTION

06/08/2010 12:56 PM

Why is is taking so much current? It takes what it takes. You cannot alter the laws of physics. So aside from the possibility of failing components, you have something set up wrong or selected wrong. It is tripping because it is drawing more current than your thermal curve is allowing. So you must:

  1. Reduce the starting current, i.e. use a soft starter, autotransformer starter etc.
  2. Increase the trip curve settings for your protection system.
__________________
** All I every really wanted to be, was... A LUMBERJACK!.**
Register to Reply Good Answer (Score 2)
Anonymous Poster
#3

Re: HT Motor Protection

06/08/2010 1:01 PM

3.3 KV set at 8 seconds and it is perfect. So you can set 16 seconds . That will be best solution.

Register to Reply Score 1 for Off Topic
Anonymous Poster
#4
In reply to #3

Re: HT Motor Protection

06/08/2010 1:09 PM

So why don't you come up with your own view genius? What if it is DOL?

Register to Reply Off Topic (Score 5)
Anonymous Poster
#7
In reply to #4

Re: HT Motor Protection

06/09/2010 1:21 AM

Why dont you ask this question to post #1. Brilliant!!!........

Register to Reply Off Topic (Score 5)
Guru
India - Member - New Member

Join Date: Sep 2009
Location: Temporarily at Ashburn, VA
Posts: 2744
Good Answers: 164
#8
In reply to #7

Re: HT Motor Protection

06/09/2010 1:48 AM

You don't need to bother asking me Guest#4.

If it is DOL, the possible reasons for the tripping have already been given by other eminent and professional engineers on this thread. The main thing is that the OP should get a solution to his/her problem. That is why we are here.

__________________
Nothing worthwhile can ever be taught, it can only be learnt.
Register to Reply
2
Guru

Join Date: Feb 2008
Location: Large hole formally occupied by furry woodland creature.
Posts: 3385
Good Answers: 97
#5

Re: HT Motor Protection

06/08/2010 5:13 PM

Have you checked for voltage dip (insufficient power supply) at startup?

By "thermal tripping" do you mean the overload relay or the thermal cut-out protection?

__________________
CRTL-Z
Register to Reply Good Answer (Score 2)
Participant

Join Date: Feb 2010
Posts: 1
#6

Re: HT Motor Protection

06/09/2010 12:20 AM

It is a known fact that motors take 5 to 6 times the full load current while starting. You have to program your relay for this. What is important is that the time it takes to reach the full load.

If your system is snsitive, then you can use equipments like soft starter to reduce the starting current

Register to Reply
Associate

Join Date: Jun 2010
Location: INDIA
Posts: 27
Good Answers: 1
#11

Re: HT Motor Protection

06/10/2010 11:28 PM

You have not provided the complete relay details.

Asd a general check up.

a.Completely check the protection ckt wiring .

b.check the thermal protection setting and this should be 0.85xIr at Normal inverse curve.

In such case the thermal should not trip.

Also this is about a cold start you have to limit the starting for a 6.6KV motor there should be maximum 3starts in a hour.

There should be gap between two hot starts ,hot and cold curve lock rotor settings should be in line with motor manufacturers data sheet.

__________________
S BHATTACHARYA
Register to Reply Off Topic (Score 5)
Anonymous Poster
#12

Re: HT Motor Protection

06/11/2010 1:29 AM

Please let us know the following:

1) Is this problem cropped up recently? if so how long motor was in operation after commissioning ?What are the settings in the motor protection relay.

If the motor was in operation for quite some months/years and the problem is recent one then in this instance we have to check the connections especially CT connections for open or short.

2)If this is new installation please furnish the relay details,CT details,Setting details

Settings may be wrong particularly (49) Thermal settings.

If you

furnish all the details like motor capacity,voltage,time constants of motor,protection relay make and type,CT ratio etc , may be to the best my ability i can help you.

ramvinod

Register to Reply
Guru

Join Date: Nov 2006
Posts: 729
Good Answers: 2
#13

Re: HT Motor Protection

06/11/2010 4:29 AM

you are lucky.the motors normally take 6 times + tolerance which works out to 7.2 times.This in line with IEC.However it is common practice to ask for motors with LRC limited to 6 without tolerance and now a days 5 without tolerance.Special motors with starting currents limited to 3.5 PU are also available.You need to have the characteristic matching the motor requirement.Normally a thermal withstand curve both in hot and cold conditions will be given by the manufacturer to select a suitable relay.so relay change is the option.Motor cannot heat within this time.

__________________
To avoid crticism do nothing,say nothing,be nothing
Register to Reply
Anonymous Poster
#14

Re: HT Motor Protection

07/10/2010 12:45 PM

Generally, starting current is not come into picture in thermal protection, only over current or starting supervision come into picture during starting protection. please check protection relay, it may be malfunctioning. By-KANU

Register to Reply
Member

Join Date: Jun 2010
Location: chennai
Posts: 8
#15

Re: HT Motor Protection

07/11/2010 3:03 AM

Dear Mr. Meditronhari,

You have not referred about starting of the motor - whether it is started against load.? or it is started and then loaded.?

Then another Important Factor is the Gd^2 VALUE of the motor - which determines the Acceleration and time taken to reach rated speed. Longer the time taken to reach Rated Speed or Full Speed, Higher Current flow duration also will be longer, causing temp.rise in the winding, relay etc.

A reply in this aspect also may help to locate the probem precisely and seek remedy.

Thanks,

sdr710

Register to Reply
Register to Reply 15 comments

Good Answers:

These comments received enough positive votes to make them "good answers".
Copy to Clipboard

Users who posted comments:

Anonymous Poster (5); bsekhar (1); JRaef (1); kvsridhar (3); ManJay (1); nesubra (2); Unredundant (1); user-deleted-15 (1)

Previous in Forum: for stater   Next in Forum: Volts Disappearing

Advertisement