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Wind Turbine for Heating Water

09/18/2010 8:01 AM

Is it possible to use wind power to heat house hot water.

I have solar power grid connected and as power costs are rising heating water is expensive and when it is cloudy solar panels and the fourty evacuated tubes are not working.

Can a for example a fisher Pykal generator wind turbine be direct coupled to a heating element in the tank.

this is just an idea but is it stupid or feasible.

i was thinking that on dark days and nights when there is wind the house water can still be heated but not using grid power.

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#1

Re: Wind Turbine for Heating Water

09/18/2010 10:15 AM

When you can match your heating element and the generator output qua voltage and power, the wind should do the rest.

Frequency in this case comes second. When your turbine runs too slow, the output will be low enough to deal with the resistance/impedance of your heating element.

Depending on the heat needed, you should also find a second destination for the power generated.

Install also a max temperature fixture (thermostatic switch) to switch off the element and lead the power away.

What is the workable output of that washing machine motor/generator?

Elements in Solar water tanks use like 2000 to 4400 Watts and heat up the tank pretty fast. But of course, you can do it over a longer span, as long as the tank thermal isolation has less losses as your source, and when your water use is within range.

With solar systems you need to be a solar boy/girl. I.e. adapt your needs and comfort related to sun production. Or you'll need to oversize system and back up considerably.

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#3
In reply to #1

Re: Wind Turbine for Heating Water

09/18/2010 10:19 PM

Thanks very much, Where I live in S.W. Victoria Australia, winter is a bit dull and that is when I am forced to use grid power to heat house water.

Even though My Sunpower 300 watt panels sometimes yield up to 20 kw per day usually around 11 on a bad day the family tend not to think long showers cost Dad money.

But despite having 40 evac. tubes connected to my original HWS these days when cloudy are not yielding enough heat.

I believe the Fisher and Pykal motors have several different ratings and imagine different props would yield more power than others.

But from looking on the net on a good day they may yield 500 watts.

I talked to a chap selling chinese turbines who suggested just selling to the grid and buy back but after nearly a year of power going into the grid I am not getting paid properly.

The fact is my bill went up because I complained. So that is just another battle I am to engage in. But Because the savings I have achieved with the tubes in the summer I can see huge savings to be made heating water by wind.

I was considering a second tank which would be the primary tank that feeds into the storage tank and even if that water is only warm heating costs would be cheaper.

I feel as Governments create more costs with Carbon policy, power to the house will double over time, now is the time to start thinking how to beat them.

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#14
In reply to #3

Re: Wind Turbine for Heating Water

09/19/2010 1:45 PM

Still consider a hot water tank extra as a cheaper version of a battery with less costs and headaches.

If you can manage your water storage vs. use, you are good to go. I am more for conventional solar water heaters with black bodies under glass. At least you know the output under sunny conditions.

Dimensioning the storage is important to run through the cloudy days. I run the tanks on thermo siphon principle: 2 tank of 52 Gln connected to their panel- the hot water outputs in series to a higher level isolated tank of 62 Gln. No power connected and about 340 days a year warm water for 4 people. The 3rd tank is in the top of the roof inside.

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#2

Re: Wind Turbine for Heating Water

09/18/2010 12:42 PM

This ought to be one of the easiest wind turbine schemes to implement. Size the heater element so that it can handle the maximum generator output without excessive watt density. At lower speeds, the generator will still run the element, just not at full wattage. Furthermore, the element doesn't care whether the generator output is AC or DC.

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#4

Re: Wind Turbine for Heating Water

09/18/2010 11:03 PM

It's possible and as said above quite technically compatible - to which I can add, an excellent way to dump excess generation at a battery bank with mixed multiple inputs.

The issues in doing it are; the sheathed elements commonly available for water heating (in Australia) are for 240 volts. A typical water heater elements: 3600 W draws 15 A, so has has a resistance of ~16Ω. 4800W, 20 A, 12 Ω.

If your wind output is 24 V, then directly connecting to 16Ω will result in a 1.5 A load, or about 36 Watts of heating. (12Ω = 48 W)

So your choices are;

a. Arrange switching so your inverter runs the heater (provided the inverter can handle the additional watts)

b. Find a non-standard element (e.g. industrial 100 Amp x 240 V = 10A at 24V)

c. Have an element made

d. Use multiple standard (similar watt) elements wired in parallel.

Each has a degree of difficulty in electrical and/or fitting, you may or may not be equipped to tackle.

Even so; the first thing you need to establish is how many spare watts you need to dump, so what current is involved, so what resistance you need - to either limit inverter load in 'a', or specs for 'b' or 'c', or how many for 'd'.

If you are doing it 24 V, you also need to consider the length of run and the copper area involved for the current and voltage drop.

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#5

Re: Wind Turbine for Heating Water

09/18/2010 11:08 PM

If you are a fairly handy person who has access to a machine shop you should look into using the windmill to drive a Sterling Heat Pump. You would probably need to machine it yourself, but there are lots of plans out there.

The basic concept is that driving a Sterling engine backwards causes it to act as a heat pump. The beauty of this concept is that out of one side you will get Hot and out the other you get Cold. A double bang for your windmill buck. With a little ingenuity you will be able to chill the house or icebox and heat the hot water at the same time. It would also happen to be one of the coolest windmill setups out there.

Other advantages include the fact that there is no electricity involved. You can even have the windmill drive the pumps for water or other cooling/heating fluids. They are very efficient at moving the heat and if built well they can be extremely quiet. No exotic chemicals are used, making it extremely environmentally friendly (as long as you don't violate this with your heat transfer medium.)

The downside is that you will need to get creative to build the system. I don't know of any direct suppliers of Sterling Heat Pumps that you could drop into your application.

Let me know if you get adventurous and decide to go this route. I would love to follow you doing the project.

-Doug

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#6
In reply to #5

Re: Wind Turbine for Heating Water

09/19/2010 12:03 AM

Doug, I had thought about that idea, We have a company who have an electric powered heat pump hot water unit, might follow up that idea. Geared fan instead of generator.

Around here larger wind mill fans are available as I presume a mill would need to develop good torque to turn the heat pump. Wind mills are used to lift water for livestock so heads and towers often come up for sale.

I was handy in regards to creating and building machines for jobs of need in farming, but last five years I have been at war with the legal profession and Governments after becoming victim to a law firm theft, I have been fighting to change State and National regulation for consumer financial security from thieves in law firms and the self protecting anti consumer legislation put into law by the profession.

This is a project that would be good at taking my mind of all that.

Can you provide some source of reference, I had envisaged before ,Fan on RH gear box.

Drive shaft down to heat pump on the ground.

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#7
In reply to #6

Re: Wind Turbine for Heating Water

09/19/2010 12:49 AM

Let me do some digging and I will see what I can come up with. Machining projects are a hobby of mine and I have always been fascinated by sterling engines. I would help you out, but regretably I live on the other side of the world (Hollywood, Florida, USA.)

I will post whatever links I can find that would help you to do this. If you do go forward with the project I would love to see some design notes and pictures as you make progress.

Thanks,

Doug

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#13
In reply to #7

Re: Wind Turbine for Heating Water

09/19/2010 11:35 AM

Are you sure about Sterling engine or heat pump?

You mention digging? It is not Sterling Silver?

Same first name or second name? Email goes all around the world, especially from a hyper-civilized location.

Sterling Pound was probably also in the family? I have searched for meaningful Sterling engines, but nothing really substantial shows up: demo(n)'s and principles, ready to explore. If you have a propelling source, a split ref/AC compressor can do the job with more chances for success. I mark this OT because it is nothing what the OP is looking for.

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#15
In reply to #13

Re: Wind Turbine for Heating Water

09/19/2010 3:40 PM

The "Stirling" engine name is NOT spelt "Sterling".....itcame from the surname of the man who invented the engine a Reverend Robert Stirling......

See here:-

http://en.wikipedia.org/wiki/Stirling_engine

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#16
In reply to #15

Re: Wind Turbine for Heating Water

09/19/2010 3:58 PM

Thanks Andy. You know any suppliers with a catalog and selling the Stirling?

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#19
In reply to #16

Re: Wind Turbine for Heating Water

10/05/2010 4:33 PM

Google and ebay are two good ways......

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#8

Re: Wind Turbine for Heating Water

09/19/2010 3:05 AM

Hello,

Please Google the information about home made wind turbines

and have look at, following website

www.scoraigwind.com

www.othwerpoer.com

Regards

Madhav Chowdhary

( founder / owner )

SWEE Technologies

Pune (India)

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#9
In reply to #8

Re: Wind Turbine for Heating Water

09/19/2010 4:00 AM

Thanks, I am familiar with the sites. I have found a UK site, REUK.CO.UK, the renewable energy web site:

http://www.reuk.co.uk/wordpress/reuk-home/

They have a range of heating elements for wind turbines from 200-watt 12v, 24v, 36v up to 1200-watt 48-volt elements.

I will make contact with them for information, but this would give the best of both worlds to heat water, the sun and the wind.

In Australia the talk is of a tax to go broke by "carbon tax."

If this occurs, the old and the poor will not be able to afford electricity as they are saying power costs will go through the roof.

But over here where we suffer drought the farmer will have to pay tax on carbon emissions regardless of reaping a crop.

Our government tends to want to be the very first to do something. Free trade, for example, is a great idea except every one else has maintained protection.

I keep saying plant bloody trees and pay the South Americans a fair amount not to cut down the bloody rain forest. The lungs of the earth.

That is my way of thinking anyways: action by creating renewable energy is more effective than a tax that is gobbled up into general revenue; planting trees to store carbon and create a clean air is the way to go.

Over here they are locking up old growth forests, yet it is young, actively growing forests that store carbon and effectively.

But using the wind and the sun to heat my house water is my bit in positive action any way, along with planting trees.

I have been e-mailing politicians to look at algae for diesel using power station carbon and cities effluent on a broad scale, but such ideas are stupid so it seems.

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#10

Re: Wind Turbine for Heating Water

09/19/2010 4:35 AM

Depends on how much you are able to throw at it, the ideal way is to have a bank of batteries fed through an inverter/charger this will keep the bank full except when you are calling for out put, If you imagine your use of power as water and when you cook or heat water or all the other things that you use electricity for,you empty the container the water is stored in & because you can only fill it from a tap that gives say a twelfth of the amount that you need, then it takes 24Hrs to fill to the top again, you can take out enough energy in a short period to do all the cooking ,heating & hot water then it will refill again. If you look for a company called Victron (I think) they explain it in more detail, but thats the gist of the idea.

Bazzer

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#11

Re: Wind Turbine for Heating Water

09/19/2010 5:40 AM

If you want hot water from the wind, do not bother to complicate things with generating electricity!!

If you can "wield a welder", you can build yourself a Savonius windmill (its a VAWT) and therefore does not worry about wind direction. They are not quite as efficient as the conventional ones, but all you you need to do is build it bigger or just more of them......

They also have the advantage that if the wind gets too strong, just drop a big sack or a cylinder over them and the stop running.....

Now to water heating.

"Thrashing" the water, will heat it up, no need for speed control as in most electrical systems.....small wind = low heat, High wind _ lots of heat......

Here is a good video of how to make the heater:-

http://www.youtube.com/watch?v=yh_-DUKQ4Uw&feature=PlayList&p=653178A7AF5847C9&index=0&playnext=1

Search on YouTube using the word "savonius" for windmill designs.

http://www.reuk.co.uk/Savonius-Wind-Turbines.htm

http://www.halfbakery.com/idea/Windmill_20powered_20friction_20oven

I am reliably informed that some years ago such water heater were/are in use in Sweden for many years.

Never convert energy from one sort to another if you do not need to, it just reduces efficiency and in this case complicates/makes more expensive the whole job....

Best of luck.

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#12

Re: Wind Turbine for Heating Water

09/19/2010 8:14 AM

Hello Mate!

Know exactly what you're going through. It is just all silly here in Oz. Burning down 30 year old orchards gets me going.

The brains trust has come up with some great concepts today however, no one asked you the first and most important question: "how much wind do you have?". A turbine will need 3 meters per second (~ 5.8 knots) just to start moving and won't provide rated power until about 12 m/s (~23 knots).

Next point: electricity is terrible at heating. Ask Tesla: it's great for motors. Ask Edison: it's great for lights. Gas is far more efficient. The gross heat of combustion of one cubic meter of commercial quality natural gas is around 39 megajoules (≈10.8 kWh), but this can vary by several percent. This comes to about 49 megajoules (≈13.5 kWh) for one kg of natural gas. Point here is can you get gas bottles? What do you do in the house for heating and cooking? The Rinnai instantaneous gas unit works like a charm for a 2 bathroom house and you can mount it internally so you can 'harvest' the heat generated by it simply.

http://www.rinnai.com.au/index.php?option=com_products&task=product&Itemid=2&id=114

LVM/Aerogen and Bornay have wind turbines which ditch the current into big green resistors that heat up when the batteries are full and that heat is lost but useless for hot water production as I mentioned. Bornay tried it but gave up.

The over unity spinning wheel device is worth a look if you have the funds to invest

So let's assume funds and practicality over-ride great feats of engineering here.

1. can you get gas bottles and a Rinnai?

2. summer is coming, do you have any poly pipe laying about? Everyone still wants some hot water but use the sun while you have it. Can you make a spiral of pipe, located in the sun, and connect it inline after your house pump and before the water heater? Lay out the poly spiral on gravel and use the sun to pre-heat the water before the heater (yes, you can feed hot water into a hot water heater thus the heater uses less $). Sprinkle small black rock between the spirals to aleviate loss from wind. The house pump is probably running at say 3 bar from the tanks so use PN4 (4 bar pipe) so, say about 50 meters of 90mm OD for your spiral. Get some old timber or whatever to make a frame under the spiral so you can 'wrangle' the pipe around. Best done in the arvo after a day in the heat so the pipe submits. Wind it slowly or torch it if you're in a hurry.

3. install a 3 way valve so you can shut the spiral off during frost (tank direct to heater) otherwise you'll be going backwards: heat it up when you can and don't chill it during winter

4. Consider selling off the roof tubes. They're a nightmare.

5. Got any stationery engines on the property? Genset maybe? Wrap 3/8" copper air conditioning pipe around the exhaust pipes and use the water in preheat. Ever touched an exhaust pipe of an engine? Didn't think so. The copper spiral is relatively easy to achieve but you have to be patient and allow the copper to heat up as you wrap it around the exhaust pipe. Use a little rubber mallet to persuade the pipe to go in the right direction. Don't be afraid to double or triple wind it. The compression fittings for copper are BSP so mate with poly fairly easily.

Cheers

Mark

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#17

Re: Wind Turbine for Heating Water

09/20/2010 5:57 AM

See this post http://cr4.globalspec.com/comment/178703/Re-Savonius

And several other's by Lapinbleu about his simple Savonius water heater.

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#18
In reply to #17

Re: Wind Turbine for Heating Water

09/20/2010 8:09 AM

The more one looks the more one sees.

I have been reading about spinning magnets near a copper plate heating water.

But I was also thinking a hydraulic pump could be driven and a restrictor in the line surrounded by a heat exchanger is another way.

But it seems the rotating magnets near a copper plate can heat water up to 170 degrees F.

I saw peoples ideas spinning magnets inside aluminium tube, but Thought that A Savonius type mill with a shaft driving a disc with Magnets on it over a copper water jacket and under neath another fixed disc with magnets on it.

The shaft could also drive a small pump taking water to storage and back through the system.

I followed articles going back to 2006 but there was no reports on how successful ideas were when put into practice.

But After one reads how water can be heated by restriction that also makes one think

I have had water pumps get hot and suck in pvc suctions so a lot of heat can be generated.

_

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