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Engine Hour Signal on Regular Truck without EH Output

05/30/2011 8:04 AM

I need to connect to a Engine Hour signal on a regular truck that does not have an engine hour meter (most trucks do not). What other type of signal may be available from the (diesel) engine that I can use instead and serves the same purpose?

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#1

Re: Engine Hour signal on regular truck without EH output?

05/30/2011 9:09 AM

Moat hour meters are 12V. Just hook it to the ignition switch circuit. Simple.

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#2
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Re: Engine Hour signal on regular truck without EH output?

05/30/2011 9:14 AM

This is not correct. The engine hour meter does NOT connect to the ignition switch. Turning the ignition switch on but without starting the engine does NOT constitute as running engine hours (what if a person turns on the ignition to listen to the radio for two hours?). On heavy equipment for example there is a dedicated output. Not so on trucks (that is why I am looking for the equivilent).

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#3
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Re: Engine Hour signal on regular truck without EH output?

05/30/2011 9:20 AM

Whatever. Most trucks have an accessory position for radios. What idiot sits in a truck for two hours to listen to the radio anyway?

The "dedicated" output of an hour meter gets its power from where?

Sorry I'm so dumb.

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#5
In reply to #3

Re: Engine Hour signal on regular truck without EH output?

05/30/2011 9:41 AM

Dude I don't know why you are being so sarcastic and arrogant about this (not that I care). For your information and education, yes, there is a dedicated engine hour connection in most equipment that has it as OE fitment.

See from this link:

http://www.ehow.com/about_5426362_definition-engine-hour-meter.html

Measuring Actual Run Time

  • Most hour meter installations will have the counter activated whenever the ignition is set to on. Since the ignition can be on without the engine running to power accessories or while servicing, this type of installation will sometimes give a false count of actual engine run time. A modern alternative counts engine revolution via a sensor, and only logs time if the engine is actually running.
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#6
In reply to #5

Re: Engine Hour signal on regular truck without EH output?

05/30/2011 9:45 AM

I understand that there is a dedicated terminal on most modern vehicles.

You can't find it, can you? So, I thought I'd offer a simple alternative, dude.

BTW, dude, this isn't sarcastic, or arrogant. I could demonstrate sarcasm and arrogance, but it'd be wasted on you.

Enjoy!

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#4

Re: Engine Hour signal on regular truck without EH output?

05/30/2011 9:34 AM

Run both positive and negative meter wires to the engine compartment. Find a wire powered from the ignition switch using a testing tool or multimeter. Turn the switch on and off while testing to determine a proper wire. Connect the power lead from the hour meter to this wire using a wire tap connector. Place the wires parallel with each other with the hour meter lead on the short side. Press the cover over the connector with your fingers and seat the blade of the connector into the housing with pliers.

Read more: Boat Hour Meter Installation | eHow.com http://www.ehow.com/how_8067288_boat-hour-meter-installation.html#ixzz1NqIL2qzm

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#7

Re: Engine Hour signal on regular truck without EH output?

05/30/2011 1:36 PM

I would ask the manufacturer or get the service manual for the engine. On a diesel, there might not be an obvious connection point, depending on the specific control scheme.

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#8

Re: Engine Hour signal on regular truck without EH output?

05/30/2011 6:40 PM

Most if not all diesel motors have an oil pressure switch which switches to the ground of the vehicle. The logic of this switch is, that when the "ignition" is turned on the oil pressure light comes on because the oil pressure switch is "closed" as the engine is not running. Once the engine is started and running there is oil pressure and it(the oil pressure) "opens" the switch turning off the light.

This is different to an oil pressure sender which varies the resistance in porportion to the oil pressure.

You can use the oil pressure switch signal to determine the operation of the motor.

There will be a nominal voltage (less the drop through the indicating light globe) when the engine is running and no volts when it is turned off or not running.

Even when the ignition is turned on (listening to the radio)the oil pressure switch will be closed and the signal will be logic "low".

As long as you don't load the signal line significantly i.e. more than 100mA then you should be ok.

If there is only a oil pressure sender or mechanical guages then you will need to "T" off the oil pressure feed at the motor and fit a oil pressure switch.

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#9
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Re: Engine Hour signal on regular truck without EH output?

05/30/2011 8:03 PM

Tobugrynbak, I like your logic, if the manufacture doesn't have an access point, I would still tee in another pressure switch dedicated to only the Hr meter. You would have to install a relay for controlling the Hr. meter, but it can be done.

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#10

Re: Engine Hour Signal on Regular Truck without EH Output

05/30/2011 10:28 PM

The other option is to tap into the alternators output and get a signal from that. Many commercial truck alternators have a lug or lead connection point that supply's power only when the alternator is turning.

The other option is the earlier mention oil pressure method where you use a common normal y open type pressure switch that closes on a pressure increase to activate the meter. They are typically referred to as a Murphy Switch and com in many different configurations and can be found at most out parts centers for around $10 - $20.

However to be honest I too have seen many factory hour meters on trucks plus farm and construction equipment that are connected directly to the ignition power lead from the key switch and do in fact run whenever the key is in the run position.

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#11
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Re: Engine Hour Signal on Regular Truck without EH Output

05/30/2011 11:11 PM

I've found most hourmeters connected to the ignition circuit too, mainly because it's easier to do it that way.

I beleive that the OP was looking to use the "engine running" signal for some other purpose hence my suggestion of utilising the oil pressure switch signal.

Toyota uses the oil pressure signal on its H & 2H diesels to operate (in conjuction with other factors) the servo motor on the injector pumps.

I've used this signal to switch in House batteries to the main charging circuit on boats and campers. I've don't use the switch directly to throw a relay/solenoid, I just add a handfull of discrete electronic components to utilise the logic state of the oil pressure switch. Not hard to do if you think right...

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#12

Re: Engine Hour Signal on Regular Truck without EH Output

05/31/2011 8:21 AM

We've connected engine hour meters through the alternator circuit on some of our equipment. Engine runs-alternator generates.

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#13
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Re: Engine Hour Signal on Regular Truck without EH Output

05/31/2011 8:54 AM

I agree with lonster that alternater would give real run time.

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#14
In reply to #13

Re: Engine Hour Signal on Regular Truck without EH Output

05/31/2011 8:57 AM

Yes, but, in many cases (in my country) the alternators do not have a Tach output (W Terminal) so no such option.

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#18
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Re: Engine Hour Signal on Regular Truck without EH Output

05/31/2011 9:58 AM

connect to + power out of alternator between regualator and battery and ground to frame.

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#15

Re: Engine Hour Signal on Regular Truck without EH Output

05/31/2011 9:21 AM

As Lyn stated, connect it to the ignition switch.

The KISS approach is best for this application.............problem solved.

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#16
In reply to #15

Re: Engine Hour Signal on Regular Truck without EH Output

05/31/2011 9:40 AM

There seems to be some resistance to a logical approach here.

I'm somewhat bemused by all the "solutions".

Reminds me of the windshield wipers on my '72 Vette.

1. Pull dash switch.

2. That actuates a vacuum motor.

3. Vacuum motor opens wiper door.

4. Mechanical contact on door closes electrical switch mounted on firewall.

5. Switch completes circuit and wipers start.

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#22
In reply to #16

Re: Engine Hour Signal on Regular Truck without EH Output

06/02/2011 11:29 PM

But then that will only run the hour meter when the wipers are on.

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#23
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Re: Engine Hour Signal on Regular Truck without EH Output

06/02/2011 11:34 PM

bob c,

You are a card.

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#17
In reply to #15

Re: Engine Hour Signal on Regular Truck without EH Output

05/31/2011 9:40 AM

I hate to keep drumming on this but for some applications that is not good enough as the data for engine operating hours will be skewed, possibly a lot (depending on how long they leave the ignition on without engine running). But on the other hand, as the hours accumulate, probably the percentage of this would become lower and lower and maybe negligible. So the options by order of priority seem to be:

  • Dedicated engine hour output
  • Oil switch
  • Alternator tach output
  • Ignition

Cheers

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#19

Re: Engine Hour Signal on Regular Truck without EH Output

06/01/2011 12:39 PM

Years ago - 35 or so, I helped build a system that had a stationary engine running a pump that was started and stopped by an automatic control system. There were concerns about tapping into the auto control system because of warranty. The builder found an hour meter that was powered by the vibration of the engine. He just bolted it to the side of the engine block, installation finished, control system finished! KISS. -- JHF

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#20

Re: Engine Hour Signal on Regular Truck without EH Output

06/02/2011 1:10 AM

If you want a true running time of the engine the best way would be to put a oil pressure switch that would close at say 5 to 10 pounds of pressure it would only operate the hour meter when the motor had oil pressure. I would wire the ground from the meter to the switch so that when it closed it would ground through the switch and start counting. By doing it this way you just need to find a 12 volt power source that we be hot at all times therefore if your fuel solenoid vale failed and the engine was running with the key in the off position it would still continue to clock the engine. Hope this helps.

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#21
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Re: Engine Hour Signal on Regular Truck without EH Output

06/02/2011 5:54 PM

Jim, the oil pressure switch idea was already suggested in post #8.

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