The problem is that they switched to ammonium nitrate as the bag inflator....
"The new airbag propellant was supposed to be the next big thing for Takata in 1998. An engineer for the company, Paresh Khandhadia, declared it "the new technological edge" in an interview with a trade magazine then.
Based on a compound called tetrazole, it was seen as a reliable and effective compound for inflating airbags. Yet despite the fanfare, by 2001 Takata had switched to an alternative formula, ammonium nitrate, and started sending the airbags to automakers, including Honda.
That compound, according to experts, is highly sensitive to temperature changes and moisture, and it breaks down over time. And when it breaks down, it can combust violently, experts say. "....
"Other airbag makers have said they stayed away from the explosive compound.
"We've made another choice for the propellant we produce," Thomas Jonsson, a spokesman for Autoliv, a Swedish-American automotive safety products manufacturer, said in an email. Key Safety Systems, another airbag maker, said it used guanidine nitrate and tetrazole - which experts said was less risky and more durable than ammonium nitrate - in its inflaters. TRW Automotive, a large supplier of safety parts based in Michigan, also uses a propellant based on guanidine nitrate, experts said, though the airbag maker did not respond to requests for confirmation."...
"The doubts over Takata's propellant raise questions of whether the recalls should be limited to humid regions. The National Highway Traffic Safety Administration, however, said Tuesday that it would urge automakers to expand recalls of certain drivers' side airbags that had previously been limited to states and territories with high humidity. Takata has said it continues to use ammonium nitrate in its replacement airbags."...
Happy motoring...!
http://www.nytimes.com/2014/11/20/business/takatas-switch-to-cheaper-airbag-propellant-is-at-center-of-crisis.html
http://en.wikipedia.org/wiki/Takata_Corporation
"Almost" Good Answers: