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Workbench Creations

Workbench Creations is the place for conversation and discussion about do-it-yourself (DIY) projects. This DIY blog will feature projects completed by its owner as well as projects completed by other do-it-yourselfers. Workbench Creations is the place where DIYers can discuss ideas, learn about what others have done, and share their expertise.

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Kitchen Renovations, Part 2

Posted May 07, 2010 9:00 AM by frankd20

Floored

With all the cabinets removed, I moved on to the floor; the inch-thick plywood covering was nailed down in many places. It seemed as if someone went nail-happy with the floor, which made it quite hard to remove, but it did come up very slowly. I discovered early in the removal of the floor that if I used a hand truck as a big lever, I could lift a lot of floor at once. It took a lot of force to do this, but the floor eventually yielded. Little by little, I saw more and more hardwood floor that was not in the most beautiful of shape, but was restorable.

Surprises Along the Way

I came across a few surprises as I lifted the floor, although nothing really too bad. One surprise was that when the plywood floor was put down, they had raised the plywood in the center of the room about half an inch to account for a slight dip in the floor. This wasn't really a big deal as half-an-inch slope isn't very much, and is not noticeable in the finished floor.

Surprise two was that my kitchen used to be two different rooms. As I lifted the floor, I saw where there used to be a wall; in this small section there was no hardwood floor, only plywood. Surprise three was that a small section of the floor was a concrete block with four threaded rods embedded in it. I have no idea what this concrete block was for, but it was not a problem since it is along a wall where the cabinets would cover it.

With the floor now exposed, I moved to ripping down the walls. The walls of my kitchen had been covered with paneling, which covered a thin layer of plywood. Once again, someone went crazy with the nails and it took a lot of prying to get the paneling off. Much of the plywood simply pulled apart before the nails gave way, but eventually I got it all off. Another surprise I found under the wall is that where I have a chimney in the wall, there is an area that used to have a hole for a wood stove to be connected. Either this was for heat or cooking or both, but I guess if I ever want to put in a wood stove in the kitchen I could.

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#1

Re: Kitchen Renovations, Part 2

05/08/2010 4:04 AM

Crafty idea using the hand truck as a lever.
It's a great feeling, when it's all finally ripped out and you can start the re-building.
Del

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#2

Re: Kitchen Renovations, Part 2

05/09/2010 4:45 PM

I don't know if you've done alot of this stuff before. I am a remodeling contractor and could give you alot of good tips.

#1 - With your walls down to the studs do an electrical check of your circuits and if you don't have enough in place, now is the time to add them. A modern day kitchen usually has 7-9 circuits. Also carefully run your hand over all studs to make sure you got every last little nail out. With old homes you will always find a few more!

#2 - Find the highest point in the room / corner where you will mount cabinets and work from there. You dont want to set a floor / base cabinet in a low spot and realize the next one will ride 1/4" above it so start at the highest point, make a level line across the wall at the floor and shim up the bottom of the other cabinets as need be up to this like. You then cut the base boards as necessary to disguise the height difference.

#3 - Once you drywall, (and before you mud) or before you even hang the drywall alltogether, keep a diagram and legend starting from the corners of the room, as to where the exact centers of the wall studs are. For example 6", then 22" then 38", etc.. I personally do this in two places...moving horizontally across each wall at about 2 feet off the floor and also 2 feet from the ceiling in case the wall studs are out of alignment or true vertical level. What this will do is give you your stud locations for properly screwing in all your wall hung cabinets.

#4 - Do not toggle bolt wall cabinets to drywall. Its best to make sure all cabinets get properly screwed into studs. There is another method to create a horizontal brace, attach that to the studs, and then attach the cabinets to the brace. If you are good at transfering stud center mark locations to the inside of a cabinet, then oftentimes you may be able to forgo wall bracing alltogther.

#5 - Once the drywall is up and screws are set at proper 10" vertical spacings I then mark out on the drywall where the cabinets will go. So create perimeter rectangles with pencil on the wall. You could mark it out with blue tape too. This really helps in two ways. A: you dont have to mud over the screws that will be hidden by the cabinet and B: if you are going to put a heavy texture on the wall you should leave these areas clean so that your cabinets will fit flush on the wall and not have to "rock-n-roll" over height diffrences in the wall texture. If you are doing a very smooth wall finish then this isn't such a big issue.

#6 - Big one here : When setting the plywood substrate on counters for layering on either cement board for tile or even if you will leave a single 3/4" layer for a granite slab. I always screw in this plywood up from underneath / from inside the base cabinet instead of screwing it to the base cab. from on top. -- This is so that if you ever want or need to replace the counter top you will be able to leave everything in place and will simply have to remove the screws from the bottom and can then remove the whole counter top in one piece without having to disturb or destroy your base cabinet! I did this to my own home as we set 1ft square granite tile but will eventually upgrade to slab so the switch out will much much easier in the future! I could even then use the tiled counter for some other project. All that will be additionally required of course is replacing the backsplash tile.

I could go into alot of other finishing details but no need to write a book here!

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#3
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Re: Kitchen Renovations, Part 2

05/09/2010 5:35 PM

In point #1, did you mean sockets when you said circuits? If yes then:-

When I re did my kitchen a few years ago I supplied it with 230 volts from 2 x 3 Phase and eventually I installed 27 sockets.......I do not have the impression I installed too many, it seems about right!!! This does include behind units sockets for washing up machine, oven & Microwave as well......on the top of each cabinet is also a socket for radio, coffee machine or whatever.....many forget that!!!

It would not surprise me to hear that someone installed more, especially if it was a big kitchen.....

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#4
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Re: Kitchen Renovations, Part 2

05/09/2010 8:04 PM

Sure, sockets, but don't add too many sockets to a circuit either and make sure to use the right socket for the right circuit wire and circuit breaker. 20a breakers require 20a sockets and use 12/2 or 12/3 wire (typically romex) 15a breakers, use 15 amp sockets and 14 gauge romex.

Also do not forget to use romex staples on the wiring and tack the wires down to the very middle 3.5" side of the wall studs and do so every foot or so. You dont want to put a drywall screw through any wires! Wherever wires pass through a hole in a wall stud (same with copper pipes) it is a code req. to put a metal shield on the 1.5" edge of the stud wherever wires or pipes pass through...also to protect from screw penetration. Very important stuff for how to not let your house flood or catch fire! Don't forget the shielding! Once drywall is up you will never know where all the wires / pipes are and shielding heps prevent ALOT of potential damage now...and later.

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#5
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Re: Kitchen Renovations, Part 2

05/10/2010 6:42 AM

You seem to want to pick holes in what I wrote, but you forgot many points on safety (if you want to go for a complete list) yourself:-

Its usually not a question of too much current draw per circuit (we have allowed here up to 16 amps per single phase, controlled by an overcurrent breaker), on any circuit as I have a) heavily rated cables and b) over current breakers for every circuit in the house.

Also I have such things as the oven and the induction hobs on their own CBs, as they each take quite a large current.

All the other sockets are spread on all the the other single phase CBs, so that there should never be a case of too much current on any single CB......but even if there was, only a CB would pop, no wiring would burn!!!

There are 4 separate circuits (CBs) for all of the other sockets....

You neglected to mention any form of over current protection and the number of individual circuits I believe, both are VITAL points to ponder when setting up a kitchen (or any other room for that matter!)

We do have different codes for wiring here as well.....for example we have 16 amps per phase at 230 volts, almost 3.7 Kw per phase maximum. Guessing a little (110VAC at 20 amps?) gives a maximum of 2.2KWs only, so for the same types of machines (power taken will be similar), you would probably need almost twice as many individual CBs......

So for a 110 Volt system, adding extra breakers is even more of a vital necessity to be done correctly to allow proper amounts of mains power, safely available...... you also neglected to mention this point I do believe.....

Also, I have ELCBs on each phase coming into my house, just in case there is any leakage of mains voltage (via a human for example!) to earth, which is another point that many forget (you also I believe in what you wrote neglected to mention such equipment needing to be installed when safety is important, especially where water is concerned) and that is a VERY important point indeed, especially to my mind, if you have children or pets!!

It appears that you seem to think that I have lots of things plugged in all at the same time taking heavy currents, that is simply not true, but I am against long trailing wiring anywhere as it is a further cause for accidents in the kitchen (and other places like workshops!!), so the sockets are spread around to be EXACTLY where they might be needed......I have to say that any kitchen with as few sockets as you mention, is to me very likely to have long trailing leads from time to time - a big no no for me personally!

Which was the reason I posted originally, because for me, in a modern kitchen with lots of electrical devices, that is far too few.....also do not forget that unplugging and re-plugging just wear out the sockets too....

If your kitchen is from the 1950s, and the few appliances are also, then maybe the limited number of sockets you mention are probably enough.......I am sure that many still have such kitchens, here and where you are....but I am sure that they are getting fewer and far between in 2010!!

In my original post I was just trying to make sure that other people reading this blog are made aware that more sockets, properly installed, are often needed in 2010......but each must decide for himself exactly how many and if trailing leads could be a problem or not.....

By the way, our kitchen is not particularly big, around 135 Sq.Ft., I know of plenty of bigger ones (and smaller ones too!)

In a UK kitchen for example, the washing machine and dryer are often also in the kitchen, so they would need some extra circuits just for such units.....

I hope that I have managed to make my standpoint fully clear with regard to a modern kitchen and electrical safety there....have a great day anyway!!

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#6

Re: Kitchen Renovations, Part 2

05/10/2010 12:19 PM

Did I miss something? I've never heard of 1" plywood. The thickest I know of is 3/4".

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#7

Re: Kitchen Renovations, Part 2

05/10/2010 1:13 PM

Wow, a half inch slope in a floor is a huge amount of slope for a dip in the floor. That would be really noticeable and if done by a contractor and obvious flaw that they would be liable for repairing at their own cost, or law suit they would lose. In hard wood or any glossy flooring that would really show up.

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#8

Re: Kitchen Renovations, Part 2

05/10/2010 4:39 PM

In the USA we use a 20a circuit for the kitchen wall outlets. Usually 1 circuit per wall. So each may have 4-6 outlets (two receptacle each) on the circuit. The first in the chain should be a GFCI - Ground Fault Circuit Interrupt receptacle so that any over load down the chain (or on that outlet) will pop the GFI.

This is how my kitchen is set up with 7 circuits.

20a - 4 outlets (for toaster / blender etc)

20a -4 outlets (same..on opposite wall)

20a - dedicated to garbage disposal and washing machine on other side of wall.

20a - Refridgerator

20a - Microwave

50a - stove/oven

15a - light over sink.

PS. -I have no idea what you mean by "pick apart" -- If you just want to show off your efforts and not invite any comment then I suggest getting a blog instead.

2nd PS - To the peanut gallery commenters..who said anything about 1" plywood and yes folks...old homes...and even new ones have unlevel floors. If you are doing the work yourself you get to choose how to level your floor and cabinets. A floor that is only unlevel 1/4" (.25) over 8-10 feet does not necessitate removing the floor to relevel it nor any other drastic repair method like replacing floor joists. If you ever have a contractor say otherwise....FIRE HIM. Only when this is more severe over shorter distances will you see it or feel it. I assure you that a floor baseboard with a .25" height difference over 8-10 feet is not noticeable unless you are the type that likes to lay on your floor while making dinner just so you can critcize someone.

As a contractor I have worked for engineers and scientists on occasion and have seen them freak out over minute 1/16th" inch discrepancies here and there. I assure you..people like this are not the ones you want to do work for and is why so many great contractors become alcoholics; They tire of people who really have no clue.

Best of luck on your project. The floors look sandable / repairable. You could also consider distressing them more as that is a popular look to some but of course depends on your overall design theme which you have not discussed. At the very least I hope you are ditching all the green wall tile! --Cheers.

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#9
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Re: Kitchen Renovations, Part 2

05/10/2010 4:57 PM

Had a large earthworks contractor tell me the same thing about 1/4" in a 10 foot section of RCP last week. He felt i was being to picky and misjudged the slope when i observed the stormwater pipe was falling backwards adverse to flow. He measured it and it was less than 1/8 inch adverse slope, but was supposed to be between 1/8 inch and 1/4 inch sloped forward. He felt that standing water in a stormwater pipeline was not that critical, and he was just finishing laying the pipe, concrete collars had not been placed yet.

Any time the slope in any construction can be observed by any owner as extreme, without direct measurements just by looking at it, then either he doesn't have the experience to see such discrepancies or the contractor screwed up and is trying to conserve his profit margins. Contractors will frequently tell you it is not that bad. However, youy need to consider what flooring will be placed on top and room use. Slopes of 1/4 inch in 10 feet would be pretty severe in most environments, but likely not too noticeable on floors to be cover in carpets. Differential slopes across a room of greater than 1/8 inch change in 10 feet are much more severe, as these show substantially in some high gloss surfaces like hard wood, unless some leveling in implemented. If the floor is done by the carpenter of concrete contractor, however, the flooring contractor will not want to handle such extreme leveling at his cost to make up for the poor production capabilities of the carpenter or concrete contractor.

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#10
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Re: Kitchen Renovations, Part 2

05/10/2010 5:21 PM

So I have to ask then how would YOU suggest leveling a hard wood floor that was laid 50 years ago? Replace it? remove the flooring, subflooring, shim the joists, at a minimum cost of $5,000. ...or live with it? The home owner, in his orginal post said it didn't appear to be too bad. My assumption is ...he's ok to live with it. However, we can't really make too many realistic assesments without visting his the job site!

P.S. --proper drainage is always critical. :) laser level anyone?

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#11
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Re: Kitchen Renovations, Part 2

05/10/2010 5:55 PM

It is a cost benefits analysis for him. One thing to do is try and clear his perspective and take another look considering it 10 years down the line, or even better is to try and consier reselling the property, what the perspective buyers might think. Would the investment be worth it. $5,000 is nothing if you can resell the house for $25,000 more, or not spend the next 20 years pissed off after the exuberation of doing the job yourself wears off. Flooring and surficial aesthetics on a house are much like a hair cut, everything looks great when you have a pretty lady playing with your hair and brushing it and all, but as soon as you wash it and try to comb it you notice every defect. some defects get noticed once in a while and generally overlooked there after and some become annoying over time and stand out more and more (especially surface defects in high use areas).

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#13
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Re: Kitchen Renovations, Part 2

05/10/2010 11:09 PM

I totally agree with you on the noticing defects over time issue. I always say do it right the first time! However not everyone has the means to do so and thus compromise and creativity were born. This was one reason why I had said he could always go for the "distressed" look. ;)

On another note I find it funny how much culture and design shifts every 10-20 years and how it effects the average homeowner. Home walls with smooth drywall was in style and then most all new home and remodels went with a textured orange peel which migrated to knock down with bull nose corners and then an even wider / smoother knowck down and now "mod" homes are going back to smooth drywall (which is a real pain in ass to get right too!). Another thing I don't get is why does eveyone one loooove white trim around their doors and baseboards. Nothing shows dirt faster! I have dark distressed wide plank floors and espresso trim and I really love it. its alot easier to keep clean. As they say..form follows function.

Ok I think we all have to post pictures of our own kitchen remodel (before and after) and tell how much it cost.

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#12
In reply to #10

Re: Kitchen Renovations, Part 2

05/10/2010 6:00 PM

My kitchen has been done for months now and the slope in the floor isn't noticeable at least not to me. I did not want to try to level the subflooring and even getting under this floor to get to what you would need to level it would be quite a task. Perhaps my use of the word slope was confusing. The floor drops half an inch over a 20 foot span.

I am not a contractor but I looked over your suggestions and most although not all of them I did follow during the process although I didn't really go into many of those details in my blog. My kitchen has 7 circuits, I have not had any problems running any appliances I want at once.

All I can say is that I am happy with the outcome, and to me thats what counts the most.

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#14

Re: Kitchen Renovations, Part 2

05/11/2010 8:12 AM

As to the chimney, have it inspected before using it for a wood burning stove. Few chimneys of that vintage had liners, and even if it did, the liner may be in poor shape. After all the work you are putting into this house, you don't want to burn it down.

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#15

Re: Kitchen Renovations, Part 2

05/11/2010 8:15 AM

I forgot to add, make sure that there is no other appliance using that flue

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#16
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Re: Kitchen Renovations, Part 2

05/11/2010 9:35 AM

It is lined with a ceramic liner that appears to be in good shape. Its not being used by anything else, but I have no plans to ever use it.

My house used to be more than one house and has 4 chimneys of which only one is in use by the hot water heater.

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