Great question came in the other day.
"Since the computers control the machines, why do we need to have physics in our graduation curriculum?"
I won't tell you the State Board of Education that was looking at removing Physics from the high school curriculum.
Apparently, they don't see a need for a person entering the Precision Machining workplace to know any physics.
Who needs physics to push a button?
If they don't understand the forces around them, how can they keep from getting hurt?
Here's what I shared with them.
Since everything is computer controlled - that's the new MAGIC,
right? - why would any high school graduate going into the workplace
these days need to know any physics? I'm guessing that, "so they
can understand how the electricity that powers his machine, the computer,
and the lights," isn't a good enough answer.
1) Power and Work: All machines are horsepower-rated.
This determines what jobs they can perform. Materials are machined
based on horsepower per cubic inch of removal per minute. By the State
Board's reasoning, "Since the clock takes care of the minutes, are we
okay to just not know any of this?"
2) Mechanics: This is our craft! We need leverage,
thread pitch, gear ratios, belts and pulleys. We calculate the surface
feet per minute of rotating tools or workpieces, given the RPM and
diameter. Even the computer needs this info. Cams, clutches, springs,
motors, friction and frictional losses - these are physics. Bearings,
force, stress, strain - these are applicable to understanding the
machining task regardless of machine control type. Compressed air-expansion, horsepower required, volume, fluid flow…
3) Heat: Heat is the enemy in machining operations.
Why not learn a little bit about this? Savvy shops today are using
infrared thermography to detect bearing wear in equipment. Some kinds of
tool failure are caused by heat. Understanding insulation, conduction,
thermal expansion and contraction are key if the parts will be in
spec after they have cooled down post-machining.
4) Sound: Decibel measurement is important as
applied to occupational exposure. Harmonics come into play on tools and
workpieces as oscillation - chatter. Water hammer in plumbed systems and
fluid power applications.
5) Light and optics: Non-contact gaging using
lasers, optical projectors for quality control; optical flats for high
precision measurements rely on counting interference bands. We use
portable spectrometers for product sorting. Someone in the shop will
need to have an understanding of spectrums, wavelengths, and
emissions if they are to be more than an idiot-operated go/no go gage.
6) Magnetism: Magnetism can cause surface finish
problems if chips cling to work. There are several types of magnetic
tests performed in our shops and those of our suppliers. They use eddy
currents, permeability, gauss, oersteds, saturation, coercivity. We
employ magnetism for proximity detection of parts, magnetic workholding, and for testing. It goes with out saying that it is magnetism in the
electric motors that drives our machines.
What do you think about this topic? Do the people showing up
looking for work have what it takes to understand your process? Or are
they merely able to do what they are told?
Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which originally appeared here.
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