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The "Holy Grail" of Process Instrumentation?

Posted October 11, 2008 8:14 AM

Writing in Control Global magazine, one author observes that process control in the factory tends to involve making relatively simple measurements of physical properties such as level, flow, temperature, and pressure. Complex analysis such as monitoring the molecular composition of liquids and gases is often done by taking samples and sending them off to a lab — with the attendant delays.

The author makes the case that the 'final frontier' in process instrumentation is "moving complex measurements from the lab to online analyzers." Have you been faced with a need for such online analyzer for processes that you're tasked with instrumenting or controlling? Have you found a solution?

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Guru
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#1

Re: The "Holy Grail" of Process Instrumentation?

10/13/2008 12:19 PM

I have not needed such directly (yet), but I have been reading about some rather novel "lab-on-a-chip" developments that might just fill this role. Originally developed for rapid turn-around uses like research labs and explosives detection, there's no reason to limit them from more mundane applications. Apparently the price is expected to be in the pennies-to-dollars range, not the megabucks of previous microchemistry applications.

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#2

Re: The "Holy Grail" of Process Instrumentation?

12/31/2008 7:12 AM

In our factory I've felt that we need an online concentration analyzer (something that measures the concentration of a substance dissolved in water). Unfortunately, my bosses won't allow it because it's not allowed .

We have, instead, the analyzer in the control room where the operator has to go outside, get a sample and put it in the analyzer.

Analysis takes only a few seconds so it's not so much of a big deal. I feel, however, that much can be learned from the process by having an online analyzer.

But generals don't listen to the soldiers who have their faces buried in their foxholes, right? They get to stand up and see the "bigger picture".

regards,

Vulcan

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Guru
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#3
In reply to #2

Re: The "Holy Grail" of Process Instrumentation?

01/05/2009 8:09 AM

"...my bosses won't allow it because it's not allowed..."

What a perfect example of circular logic! You should congratulate those bosses for their accomplishment.

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