We all have our favorite story about poor quality of chinese made consumer products..so who is really to blame? The product designer possibly not even chinese, or the manufacturer who definitely leaves out quality.
The japanese pulled their industry up by their own boot straps during their post war reconstruction. Thanks to Mr. Deming they learned the principles and value of quality manufacturing. China is apparently striving to duplicate this industrialized reneasance, but they are flooding the market place with low cost products that do not have the expected quality. The products barely last to the end of the warranty period. Faced with two fan failures in as many days, I decided to investigate why they failed. In both cases, it was the lack of lubricant in the motor bearing that caused the thermal protection to trip. These thermal protection devices are set for 125F and are one shot. You cannot buy them in retail stores and none of the appliance repair shops know anything about them. In other words its a throw-away product. True; both fans did last one year from date of purchase, but in fact only saw three months of use during the summer.
This is not an isolated case. I have disassembled numerous products when they fail. In many cases I successfully repaired them and they then provided several years of continued service.
That begs the question. Is the consumer a victim of incompetent manufacturing; lack of quality control; or unscrupulous design by marketeers intent on selling self destructing consumer products that are carefully designed to last just past the warranty period.
Regardless of which is the true reason behind the frequent failure of chinese made consumer products, the manufacturers do themselves a disservice if they knowingly make such poor products. If they do not make a concerted effort to improve their quality, pretty soon they will have convinced everyone else in the world that they are incapable of making good quality.
By contrast the japanese did make a concerted effort and did in fact outperform the American automakers at their own game. not to mention a dozen other product catagories. I can't recall when I last saw a Made in USA Starrett micrometer or caliper but my own Mitotoyo measuring instruments that are now 20 years old are as good as ever.
So that begs the question, why are we not seeing improvements in chinese manufactured products, the way we did with japanese made goods..
"Almost" Good Answers: