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Workbench Creations

Workbench Creations is the place for conversation and discussion about do-it-yourself (DIY) projects. This DIY blog will feature projects completed by its owner as well as projects completed by other do-it-yourselfers. Workbench Creations is the place where DIYers can discuss ideas, learn about what others have done, and share their expertise.

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The Continuing Adventures of Home Renovating Noobs

Posted May 24, 2010 3:03 AM by Mello

My previous blog entries on Home Renovation for Newbies detailed a plethora of projects we worked on when my husband and I purchased our first home last fall. For those of you who have wondered what we've been up to recent months, the answer is this: still working on house projects!

You'd be Floored, Too

Probably the most time consuming project done over the last couple of months has been the installation of hardwood floors. We decided to save some money by installing them ourselves, and ended up choosing bamboo engineered, click-lock flooring. Bamboo is an environmentally-friendly choice for flooring as it's a faster-growing sustainable resource. We wanted to do the floating click-lock as we figured it would be easier than gluing or nailing.

One of the most important steps in installing your own flooring is preparation. You want to make sure that any old staples from carpeting have been removed, that old nails aren't sticking up, and that your floor is fairly level. Carefully removing edge molding is a pain, but you can save some money by not having to buy new material here. Undercut the door frames and then sweep and wet-mop so that the surface will be nice and clean. As an added bonus, we also decided to fix a few creaks and squeaks by putting some extra screws into the main support beams.

Once your floor is all prepped, it's time to install the foam underlayment. Unroll, and make sure to give yourself some extra material overlapping up the walls. The material we used had an edge with tape along it, so it went together really easily - just by following the instructions on the package.

Seeing a Pattern

I was a bit nervous about the idea of putting the floor boards in a completely random pattern. I thought that maybe if I planned it out, we would have less waste material and would be able to take a box back to the store. Enter Photoshop!

Using the dimensions of a single floor board, and the dimensions of the room (minus the quarter inch gap that is suggested around the edges of walls), I came up with a simple 4-row pattern for the first room. Basically, the excess from the board at the end of each row is used for the beginning of the subsequent row (I mixed rows 1 and 2 so the pattern wasn't too obvious).

Once we had a definitive plan, we were ready to go!

Walking the Plank

Since you'll be working with several boxes of boards, you should try to take pieces from several boxes at once. This way, if one box has slightly darker pieces while another has lighter, you'll end up with a more random assortment on your floor that will look more professional. We took an extra step by setting out several boxes and shuffling the pieces from those boxes, but in hindsight we probably didn't need to go that far!

Using spacers for a quarter-inch gap at the wall, the first couple of rows may move around a bit as you install them. By moving from left-to-right, one row at a time, work goes pretty quickly with the boards clicking together, tab into groove. At the end of a row, you can get a nice, accurate measurement of the piece you need to cut by flipping it end-over-end. Make sure you are cutting it right so the tab is on the piece you measure!









Once you've measured, you can cut the board. The excess from this row becomes the beginning of another. Cut ends always end up against walls where they will be covered up with decorative edge molding.

When you have a full row, use a tapping block to tap the pieces snugly to the previous row so you don't have any gaps. Once you're used to the feel of it, work goes pretty quickly.










Into the Closet


Closets can pose a bit of a challenge-- hope you're not claustrophobic! Measurements are a little trickier if you have to cut a corner off of a plank to fit around doorways. To cut small sections off of a board, we used a combination of an electric sabre saw (for longer cuts) and a coping saw (for more delicate cutting).

Having a pull bar is really necessary in the closet to get those boards fitting nice and tight together.






It all Comes Together

The last step is to reinstall the edge molding, and you're all set. Now you can admire that beautiful hardwood floor-- that you installed yourself!

Recommendations

1. I highly recommend buying the floor install kit that comes with wall spacers, tapping block, and pull bar. We just bought the spacers, and used a piece of plywood as a tapping block, but when we reached a couple of tricky spaces and the last rows in line, we needed to go back and buy a pull bar.

2. When using an electric saw to cut the wood planks (we used a table circular saw), it's a good idea to put a piece of painter's tape on the good edge. It helps keep down splintering, even though you won't see the edges under your edge molding.

3. Installation is a good workout. If it takes a couple days to install your flooring, get ready for some sore muscles from being constantly up and down on the floor!

Previous Blogs in this Series:

Home Renovation for Newbies, Part 1: Don't Panic

Home Renovation for Newbies, Part 2: Prep Work

Home Renovation for Newbies, Part 3: Demolition Time

Home Renovation for Newbies, Part 4: Starting to Rebuild

Home Renovation for Newbies, Part 5: Bathroom Remodel

Home Renovation for Newbies, Part 6: Basic Maintenance and Repair

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#1

Re: The Continuing Adventures of Home Renovating Noobs

05/24/2010 10:29 AM

Nice writeup!

You both did a stunning job!

I almost always replace the edge molding (known as "base" in the industry) with new because:

1. It usually gets messed up in the process of removal.

2. It usually has 23 coats of paint on it.

3. It is almost always the cheap stuff and,

4. It is never installed correctly.

The installation is not really hard, but almost everyone does it wrong, including many contractors.

Most people just cut 45° edges and put it together like a picture frame. That is wrong. The joints never look right and shrinkage tends to pull them apart. Then they add putty and you soon see why everyone paints their trim!

To lay base you should use a air pin nailer, but be my guest to do it manually. You need a chop saw that can cut 45° angles as well as other non-standard angles. Lastly, a coping saw.

When you buy a coping saw the first thing you must do is remove the blade. Every coping saw I have ever seen on the store shelf has the blade in backwards. The saw should not cut on the down stroke like a normal saw, it should cut on the up stroke. Try it both ways and you will se why!

The correct way to lay base is to lay in the first piece with straight cut ends (90°). Make the first (and every subsequent piece) longer than the actual measurement. Typically, this can be anything from 1/16" to 3/16" (or more) depending on the board length). Bend the board and tuck both ends tight into the corners, then snap the center into place and nail.

Repeat the process for the opposing wall. When done you will be left with two runs of unfinished walls bound by the new base at each corner.

Measure the distance along the floor between the two new base boards. You are measuring from the surface of the new base board to the surface of the other new base board, not the wall. Add a few 1/16" of length to the measurement.

Set your chop saw angle to 45°. This will sound very weird, but bare with me...

Place the base face up and cut a 45° bevel on one end so that it looks like a miter cut for a picture frame.

Measure from the intersection of the 45° cut and the face of the base board back to the opposing end for the length of the desired board. Cut a 45° angle on that end.

If you did this right you have a board that is about 1/16" to 3/16" too long tip to tip for the measurement from wall to wall.

An alternate way to do this is to measure the distance wall to wall and cut the base board 45° as shown:

Obviously, this piece is not going to fit, but this is where the cooping saw comes in.

Lay the board flat and back cut by about 5° right along the boundary edge between the flat face of the base board and the 45° bevel. This takes a little practice, so try this on some scrap wood first.

The reason you do this is because the first 45° angle cut across the base board face actually makes a profile that perfectly matches the face contour of the base board you are mating it to. When you cut along the boundary of these two angles you make a perfect contour match with the copping saw. By back cutting a few degrees you give yourself some wiggle room to make a perfect tight joint.

Because the base board is cut a little long you need to bend and snap it in place between the two boards at the opposite ends of the wall just like the last two. If/when the boards shrink they will not pull apart.

If joining a wall that is not at 90°, just change your angle cut accordingly. You can test fit two scrap pieces if in doubt.

All outside corners are cut like a normal miter cut, just add an extra 1° to the cut angle so that any gap between boards is at the back, not the front. I use yellow wood glue to hold outside corners together and cross nail with an air nail gun.

Fill in all nail holes with putty.

You can stain or paint the wood first and touch up after installing the base.

Crown works the same way, but the cuts are more complex and a compound miter saw is the best tool.

Take your time and you will have professional looking trim that exceeds the quality and look of homes costing 1 million dollars and more. You can buy some pretty exotic base board or even generic base, but is 6" tall. The tall base really sets your house and room apart from other homes because so few homes use it.

If you do a nice job this way it is very rewarding to stain the wood rather than paint. Stained wood is stunning and makes the value of the house look much richer.

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#2
In reply to #1

Re: The Continuing Adventures of Home Renovating Noobs

05/24/2010 10:36 AM

Thanks for the great (and detailed) tips on how to install base molding! We decided that keeping the original molding was much more budget friendly, even if we did have to sand and paint.

I have no idea what the original folks were thinking when they installed it in the first place-- no nice 45 degree corners here. There were edges that were straight, and edges that were carved in a curve to fit along the shape of the adjoining molding!! I can't imagine how long it took to do that. Fortunately, with a little bit of filler and some new paint, you can't even tell.

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#3
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Re: The Continuing Adventures of Home Renovating Noobs

05/24/2010 11:29 AM

Ah, the joys of an older home!

My first house was built in 1800. The whole house leaned because it was built on the side of a hill and after two centuries, you know which way things move on a hill.

They did things quite a bit different two hundred years ago, but they also did things pretty well. Still, you can pull your hair out sometimes. :-)

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#4
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Re: The Continuing Adventures of Home Renovating Noobs

05/24/2010 11:40 AM

Well, that would be true if we had an older home, but ours is only about 30 years old! Ours had only suffered from Idiot Previous-Owner Syndrome. ;^D

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Re: The Continuing Adventures of Home Renovating Noobs

05/24/2010 12:39 PM

30 years is not that young when it comes to maintenance.

I can fully emphasize with you as far as previous owners go! ;-)

Any way, both of you must be very satisfied with the new floor. Bamboo is such a beautiful wood and your pictures look beautiful.

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#7
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Re: The Continuing Adventures of Home Renovating Noobs

05/25/2010 7:32 AM

Hi Mello,

Reading the post from anonymous hero, it sounds like the original folks may have followed his method to ensure no gaps visible with the adjoining moulding, as you would get with a 45 degree mitre.

The method described by AH would ensure that no gaps were visible unless you press your head against the wall.

DesEng

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Re: The Continuing Adventures of Home Renovating Noobs

05/25/2010 1:08 AM

Excellent reminder and description of the time-honored technique of coping, rather than mitering, inside corners. Any little gap in a mitered corner is conspicuous, because it is easy to look right into the gap. But if a coped joint has a little gap, it is all but invisible unless you have your eyeball on the wall looking directly into the gap. From anywhere inward, all you see is wood.

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Re: The Continuing Adventures of Home Renovating Noobs

05/25/2010 8:57 AM

I just finished my "winter project" of replacing our kitchen floor this weekend! It was supposed to be a simple one-room project that turned into a 4-room renovation of a nearly new home. My wife assured me that "If you just do this one room I will be happy." Of course by the time she was done making plans for my time, we had 4 rooms done, and a new oak arch-way between the dining room and the living room.

It sure looks nice and gives a sense of accomplishment when you sit back and look at it knowing you did it and it is done right. It was also nice to have the hardwood floors installed that we really wanted, but could not afford to go deeper into debt for. They were bought with "leftover money" from paychecks as we went along and no new debt was incurred, but I am guessing we increased the value of the home by at least 4x the cost of the materials - if/when the housing market ever comes back.

Congratulations on a job well-done and a well-written description of the process. Also thanks to the contributer of the RIGHT way to put on base board. Those of us smart and ambitious enough to do our own work will get ahead in life. Or, at least we will get more satisfaction out of it.

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